MKD初步资料2012.ppt

1、Vizio TV project MKD 背景,出口NAFTA成品，要交5%的关税； 当地政府采购要求采购本地产品； 取得更好的价格定位优势；,MB Disassembled / Identification ( In CMI Side ) -由合作公司建議,Testing process,Assembly process,Print the labels and assign one to the each MKD,Assembly the unit (1st stage),Scan the MKD serial number and the MB serial number,Print 1

2、 labels set (1 set contain 3 labels with the same SKD serial number plus rating label) and follow with the SKD all assembly and testing process.,Create a data base with the SKD serial number and M/B serial number,Assembly complete set,function test,Test MKD,Start,MKD Production Process (1/3),Next,St

3、ick the 2nd MKD serial number label in the back cover.,Remove the Back Cover,Remove MB,Des-assembly process (FG),Unplug cables, remove MB from SKD and stick the 1st MKD serial number label in the MB.,Assembly Back Cover,Put the MB into the ESD bag and follow with his MKD together.,Assembly the Back

4、cover and keep the rating label inside the MKD.,Next,MKD Production Process (2/3),Pack MKD in original box and stick the 3rd MKD serial number in the box and stack.,Scan complete MKD pallet,Des-assembly process (FG),Scan a MKD Number, and ensure all the units that are belong to the pallet created by

5、 MB (3rd ).,Print the paper sheet. Paper sheet Content: Refer to TMX assembled process,Print the paper sheet with the pallet number assign by MB,End,Clean Unit and packing unit,Scan all MB serial numbers to create the pallet with the SKD numbers (1st ).,Package MB,Scan complete MB box and create the

6、 pallet number,Put MB into the M/B box The Qty for the MB in the box must be the same as MKD in the pallet,Print the paper sheet (2nd ) paper sheet Content: Refer to TMX assembled process,Print the paper sheet with the pallet number assign by MB,End,MKD Production Process (3/3),MB Packing process,MK

7、D Packing process,Stock,General Production Flow Chart ( MKD with Pre-Alignment),Supplier,Partner,Complete Assemble,CKD Material,W/H,Production,Burn-In 2 hour,Complete Testing,Hi-Pot function key check Color alignment 100% I/O inspection Firmware update/ check,Remove M/B,MKD,M/B,Shipping to partner,P

8、acking,Accessories,Strapping / Palletization,Disassemble SKD,MKD M/B Other Parts,W/H,Production,Assemble MB,Function Inspection,Necessaries Items,Packing,Shipping to Customer,Strapping / Palletization,Audio inspection DDC write / check HDCP write / check,Package material / accessories send to packing line,other parts,MB Disassembled Process,Container loading / Shipping document,MKD Mapping Process,Testing Process,MKD BOM Structure,MKD BOM was combined by 3 sections SKD set : Including chassis, p