石化焊接工艺参数一览表.doc

1 碳钢序号工艺评定编号母材钢号规格(mm)焊接方法焊接材料焊接位置预热电流A电压V焊速cm/min热处理评定标准备注108620#606GTAWH08Mn2Si5G95-10010-115-9JB4708208720#606GTAWH08Mn2Si2G100-11010-116-12JB4708308820#1147GTAW+SMAWH08Mn2Si+J4225G95-100110-12010-1120-214-57-10JB47084088R20#1147GTAW+SMAWH08Mn2Si+J4225G115165-1751124-254-57-1062525/30minJB47085124A3=16SMAWJ4223G120-14021-235-10JB47086128RA3=16SMAWJ4221G120-20021-248-1562525/50minJB47087JGP095SB42=6SMAWJ4271G140-19020-2510-19JB4708889-15SM41A=12SMAWJ4271G160-20022-2510-19JB4708989-16SM41A=12SMAW+SAWJ427+ H08A(HJ431)1G160-200600-70022-2536-3810-1960-70JB47081089-17SM41A=12SAWH08A(HJ431)1G600-70034-3850-60JB47081189-19RSM41B=16SMAWJ4271G120-20022-258-1462525/50minJB47081289-20RSM41B=16SAWH08A(HJ431)1G600-70036-3840-6062525/50minJB47081389-53R20g=8SAWH08A(HJ431)1G500-60036-3830-40100050/10minJB47081489-53R-120g=8SAWH08A(HJ431)1G500-55036-3830-4062525/20min100050/10minJB47081589-54R20g=18SAWH08A(HJ431)1G600-70036-3830-60100050/20minJB47081689-54R-120g=18SAWH08A(HJ431)1G600-70036-3830-6062525/45min100050/20minJB47081789-57R20g=28SAWH08A(HJ431)1G600-80036-4030-50100050/40minJB47081889-57R-120g=28SAWH08A(HJ431)1G600-80036-4030-40100050/40min62525/70minJB47081991-16-120g=8SAWH08A(HJ431)1G500-60036-3830-40JB47082091-16-1R20g=8SAWH08A(HJ431)1G500-60036-3830-4062525/30minJB47082192-3220g=12SMAW+SAWJ427+H08A1G140-180500-60022-2336-3811-1340-50JB47082292-32R20g=12SMAW+SAWJ427+H08A1G140-180500-60022-2336-3811-1340-5062525/40minJB47082392-3320g=12SAWH08A(HJ431)1G500-60036-3855-70JB47082492-33R20g=12SAWH08A(HJ431)1G500-60036-3855-7062525/40minJB47082594-05R20g=10GTAW+SMAW+SAWH08Mn2Si+ J427+H08A1G90-110160-180550-65010-1223-2536-405-710-1345-5562525/25minJB47082694-10API5LGrB603.91GTAWER70S-36G90-12010-124-6GB50236-982794-11RAPI5LGrB603.91GTAWER70S-36G90-12010-124-6595645/60minGB50236-982894-12API5LGrB67.11GTAW+SMAWER70S-3+E7018-16G90-12090-13010-1222-264-610-12GB50236-982994-13RAPI5LGrB67.11GTAW+SMAWER70S-3+E7018-16G90-12090-13010-1222-264-610-12595645/60minGB50236-983095-23Q235A=12SAWH08A(SJ501)1G500-60036-3840-5062525/60minJB47083196-2820g=16GTAWH08Mn2Si1G90-13011-135-7JB47083296-28R20g=16GTAWH08Mn2Si1G90-13011-135-762525/60minJB47083399-34Q235B=20SMAWJ4271G160-18024-257-11JB47083499-35Q235B=20SAWH08A1G600-70038-4045-55JB47083599-37Q235B=20GMAWH08Mn2SiA（CO2）1G200-23026-289-16JB47083699-50204268SMAWE60103G81-12025-288-15SY/T4103-95下向焊372000-5A106GrB/AP1SLGrB114.317.10GTAW+SMAWER70S-3+E7018-16G120-11010-225.5-8.3ASME IX382000-5RA106GrB/AP1SLGrB114.317.10GTAW+SMAWER70S-3+E7018-16G110-12011-125.6-8.8620/60minASME IX392000-6SA106B895.49GTAW+SMAWER70S-G+E70185G110-115120-13011-1221-238-910-12JB4708402000-7SA106B895.49GTAW+SMAWER70S-G+E70182G110-115120-13011-1221-238-8.510-11.5JB4708412000-3720/20g32515GTAW+SMAWH08Mn2SiA+E43155G110-12011-2213-18JB4708422000-40R2032530GTAW+SMAWH08Mn2SiA+E50155G110-13011-239-15.662515/90minJB4708432000-50Q235A=6SMAWJ4273G100-1202112.5-16.6JB4708442001-1A53E2”3.97SMAWJ4225G105-11021-226.2-6.5ASME IX452001-2A53E3”5.49SMAWJ4225G105-11021-226.4-6.8ASME IX462001-14SA106B141.36.55GTAW+SMAWH08Mn2SiA+J4276G120105-1101321-227-11ASME IX472001-50Q235A.F=10GTAW+SAWH08A+YK-C碎丝+YM-60A1G170500273819.438JB4708482001-60Q235A.F=10EGWEG-13G3854216JB4708492001-66Q235A=10SAWY-E2G360-36529-3046-50JB4708502001-77Q235A.F=10GTAW+SAWH08A+碎丝+H08Mn2Si1G320-70028-409-20JB47085102-07R20R=44SAWH08A/HJ4311G8565072046584658600640/110minJB47085202-08API5L-B21915.09GTAW+SMAWER70S-3+E7018-16G120130122023611GB502365302-09Q345C=10SMAWJ5063G11513022256.78.6JB47085402-15201596SMAWJ4225G10011521228.513JB47085502-27RAPI5L-B42626.19GTAWSMAWER70S-3E7018-15G601401251401423245.1816.662525/1.5hrGB502365602-28API5L-B42626.19GTAWSMAWER70S-3E7018-15G60140125140142324GB502365703-01A106B25.54GTAWER70S-26G80-1208-125-10ASME5803-02A106B（API5L-B）610.57GTAW +SMAWER70S-2+E70186G70-12090-1508-1220-255-127-12ASME5903-12Q235A=12GMAW+SAWCHS50-6+碎丝H08A（HJ431）1G150-175380-42020-2236-4012-2048-60JB470815冲击6003-21Q235B=6SMAWE43153G90-12020-225-10ASMEIX6103-25Q235B=16SMAWE43153G100-14020-235-10ASME6203-28201687GTAWSMAWH08Mn2SiAE43155G100-130105-12010-1320-237-116-12ASMEIX6303-30Q235B=12/20（角）SMAWE4315120-18020-246-11GBJ128-906403-31Q235B=12/16（角）SMAWE4315140-18020-246-11GBJ128-906503-32Q235B=10/10（角）SMAWE4315140-18020-246-11GBJ128-906603-33Q235B=12/14（角）SMAWE4315140-18020-246-11GBJ128-906703-34Q235B=12/12（角）SMAWE4315140-18020-246-11GBJ128-906803-35Q235B=9/9（角）SMAWE4315140-18020-246-11GBJ128-906903-36Q235B=9/12（角）SMAWE4315140-18020-246-11GBJ128-907003-37Q235B=9/14（角）SMAWE4315140-18020-246-11GBJ128-907103-38Q235B=8/16（角）SMAWE4315140-18020-246-11GBJ128-907203-43Q235B=6（搭接）SMAWE4315120-18020-246-9设计文件7303-44Q235B=10（搭接）SMAWE4315140-18021-246-9设计文件7604-0720#604GTAW+FCAWH08Mn2SiA/SQJ5011G70-80105-11010-1121-228-9650-700JB47087704-32Q235A=14SAW双面H08A（SJ101）2G300-40029-3150-90JB4708双面双丝7804-33API5L-B6“7.11GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-130120-14010-1123-247-128-11JB47087904-34API5L-B6“7.11GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-130120-14010-1123-247-128-1160025/0.5hrJB47088004-37API5L-B8“15.1GTAW+FCAWER70S-3+E71-T（Ar+CO2）1G100-130130-15010-1123-248-918-22JB47088104-3820R=14GMAWER50-63G130-15022-249.9-10.7JB47088204-6120#27312GTAW+SAWH08Mn2SiA+H08A（SJ301）1G100-140170-29010-1128-346-920-26JB47088304-69API5L-B323.821.44GTAW+SMAWER70S-3+E7018-15G100-140110-14010-1223-256-1262025/1hrASME8604-90SA106B11414GTAW+FCAWH08Mn2Si+SQJ5011G140150-1751325-26.56.514.6-29.9JB4708-20冲击8704-91SA106B11414GTAW+FCAWH08Mn2Si+SQJ5011G140150-1751325-26.56.014.6-23.9590/1hJB4708-20冲击8804-92SA106B11414GTAW+SMAWH08Mn2Si+J4275G19125105-1201321-226.77.3-8.3JB4708-20冲击8804-93SA106B21920GTAW+SMAWH08Mn2SiA+J4275G140120-1601322-236.96.3-14.8600/70minJB4708-20冲击8804-94SA106B11414GTAW+SMAWH08Mn2Si+J4275G100140120-1751322-256.06.3-13.3620/1hJB47082 碳锰低合金钢序号工艺评定编号母材钢号规格(mm)焊接方法焊接材料焊接位置预热电流A电压V焊速cm/min热处理评定标准备注101116MnR=8SMAWJ5071G120-20022-246-12JB47082011R16MnR=8SMAWJ5071G100-17021-236-2262525/60minJB4708301216MnR=8SMAWJ5072G110-13022-238-26JB4708401316MnR=8SMAWJ5073G110-13022-236-10JB4708501416MnR=14SMAWJ5071G120-20022-246-12JB4708601516MnR=14SMAWJ5073G115-13521-234-8JB4708701616MnR=14SMAWJ5072G120-19021-256-23JB4708801716MnR=14SMAWJ5074G110-13521-235-8JB4708902616MnR=18SAWH10MnSi(HJ431)1G500-60034-3647-57JB47081002716MnR=18SMAW+SAWJ507+H10MnSi(HJ431)1G110-190500-60022-2434-369-1347-57JB47081103216MnR=14SMAW+SAWJ507+H10MnSi(HJ350)1G105-115550-65020-2132-366-742-54JB47081203316MnR=14SMAW+SAWJ507+H10MnSi(HJ350)1G105-195550-65021-2332-366-845-54JB47081303416MnR=12SMAW+SAWJ507+H10MnSi(HJ350)2G110-190450-55022-2432-367-1245-63JB47081403516MnR=12SAWH10MnSi(HJ431)1G500-60036-3850-55JB47081503816MnR=10SMAW+SAWJ507+H10MnSi(HJ431)1G110-180480-52021-2536-406-1036-40JB47081604016MnR=12SMAWJ5071G140-18023-2512-18JB470817040R16MnR=12SMAWJ5071G140-18023-2512-1862525/50minJB47081804416MnR=6SMAWJ5071G100-13021-2310-20JB470819044R16MnR=6SMAWJ5071G100-13021-2310-2062525/20minJB47082004516MnR=6GTAW+SMAWH08Mn2Si+J5071G110-125120-13013-1422-238-1016-20JB470821045R16MnR=6GTAW+SMAWH08Mn2Si+J5071G110-125120-13013-1422-238-1016-2062525/20minJB470822070SPV36=12SMAWJ5073G100-12021-226-16JB470823100SPV36N=18SMAWJ5071G170-19023-249-15JB47082410216MnR=14GTAWH08Mn2Si3G170-20010-119-18JB470825JGP014R16MnR=20SAWH10MnSi(HJ431)1G600-70038-4050-6062525/60minJB470827JGP01616MnR=10SMAW+SAWJ507+H10MnSi(HJ431)1G150-170450-50024-2636-3810-1240-50JB470828JGP020SPV36=12SAWH10MnSi(HJ431)1G450-55036-4045-50JB470829JGP020RSPV36=12SAWH10MnSi(HJ431)1G450-55036-4045-5062525/40minJB470830JGP02216MnR=8SAWH10MnSi(HJ431)1G600-65036-3846-52JB470831JGP022R16MnR=8SAWH10MnSi(HJ431)1G600-65036-3846-5262525/30minJB470832JGP022-116MnR=6GTAWH08Mn2Si1G140-19511-124-7JB470833JGP022-1R16MnR=6GTAWH08Mn2Si1G130-19510-124-762525/20minJB470834JGP03116MnR=10GTAW+SMAWH08Mn2Si+CHJ507GR1G70-90170-19012-1422-248-1212-15JB470835JGP031R16MnR=10GTAW+SMAWH08Mn2Si+CHJ507GR1G80-100170-19012-1422-248-1212-1562525/30minJB470836JGP040SPV36N=12SMAWJ5071G130-19023-258-10JB470837JGP048SPV36N=16SAWH10MnSi (HJ431)1G600-70038-4050-60JB470838JGP048RSPV36N=16SAWH10MnSi(HJ431)1G600-70038-4050-6062525/50minJB470839JGP063SPV36N=6SMAWJ5071G150-19022-2510-19JB470840JGP076-116MnR=16SMAWJ5071G100-18020-267-14JB470841JGP076-1R16MnR=16SMAWJ5071G100-18020-267-1462525/50minJB470842JGP076-216MnR=16SMAW+SAWJ507+H10MnSi(HJ431)1G120-200600-70021-2636-408-1255-60JB470843JGP076-2R16MnR=16SMAW+SAWJ507+H10MnSi(HJ431)1G120-200600-70021-2636-408-1255-6062525/50minJB470844JGP076-316MnR=16SAWH10MnSi(HJ431)1G600-75038-4245-60JB470845JGP076-3R16MnR=16SAWH10MnSi(HJ431)1G600-75038-4245-6062525/50minJB47084689-10R16MnR=46SMAWJ5073G120-16021-244-1062525/140minJB47084789-11R16MnR=46SMAWJ5072G160-19023-257-2162525/140minJB47084889-12SPV36N=8SMAWJ5071G110-20021-2510-19JB47084989-2416MnR=36GTAW+SAWH08Mn2Si+H10MnSi(HJ431)1G130-180500-55011-1436-385-950-70JB47085089-3216MnR+SPV36N=10=12SMAW+SAWH10MnSi(HJ43)+J5071G160-200650-70022-2536-3810-1960-70JB47085189-3316MnR+SPV36N=10=12SAWH10MnSi(HJ431)1G600-70034-3850-60JB47085289-47R16MnR=10GTAW+SMAWH08Mn2Si+J5071G110-130170-20010-1124-254-610-1662525/30minJB47085389-52R16MnR=8SAWH10MnSi(HJ431)1G500-55036-3830-40100050/10minJB47085489-52R-116MnR=8SAWH10MnSi(HJ431)1G500-60036-3830-40100050/10min62525/20minJB47085589-55R16MnR=18SAWH10MnSi(HJ431)1G600-70036-3830-60100050/20minJB47085689-55R-116MnR=18SAWH10MnSi(HJ431)1G600-70036-3830-60100050/20min62525/45minJB47085789-55R-216MnR=16SMAWJ5071G160-18023-259-12100050/20minJB47085889-56R16MnR=28SAWH10MnSi(HJ431)1G100050/40minJB47085989-56R-116MnR=28SAWH10MnSi(HJ431)1G600-80036-4030-50100050/40min62525/70minJB47086089-56R-216MnR=28SMAWJ5071G180-20023-258-12100050/40minJB47086190-116MnDR=12SMAWJ507GR1G170-20022-2510-20JB47086290-1R16MnDR=12SMAWJ507GR1G170-20022-2510-20100050/30minJB47086390-216MnDR=12SMAWJ507GR1G160-20023-2510-22900/40minJB47086490-316MnDR=12GTAW+SMAWH08Mn2Si+J507GR1G120-140170-20010-1223-258-1012-18JB47086590-916MnR=16SAWH10Mn2(HJ350)1G600-70036-3850-60JB47086690-1016MnR=16SMAW+SAWJ507+H10Mn2(HJ350)1G160-200600-70022-2536-4010-1650-60JB47086792-3516MnR=6FCAWCW5021G140-18020-269-14JB47086992-3716MnR=34SAWNR4313G600-65040-423.0-3.5JB47087092-39RSPV36=26SMAWJ5073G170-19023-255-762525/60minJB47087192-4216MnR=34SAWH10MnSi(HJ431)2G380-55027-3025-50JB47087292-4316MnR=20SAWH10MnSi(HJ431)2G360-55027-3025-50JB47087395-01A662Gr.C=12SMAWJ5071G100-18023-256-12ASME IX7495-02A662Gr.C=12GTAWH08Mn2Si1G90-11010-125-8ASME IX7595-03A662Gr.C=12SMAWJ5071G100-18023-256-12600650/30minASME IX7695-04A662Gr.C=12GTAWH08Mn2Si1G90-11010-125-8600650/20minASME IX7795-08A283Gr.C=13SMAWE7018-13G90-15023-255-10ASME IX7895-1216MnR=28FCAWTHY-583G170-18516-2010-18JB47087995-1316MnR=18FCAWTHY-583G160-19017-1910-18JB47088095-15R16MnR=16GTAW+SMAWH08Mn2Si+J5071G90-120160-18010-1223-264-78-11JB47088195-2116MnR=12SAWH10MnSi(SJ101)1G500-60036-4040-50JB47088295-3616MnR=16SMAWKK551G150-23023-2510-20JB47088395-4316MnR=12SAWUS-36 MF-531G500-60032-3545-50JB47088495-5016MnR=18SMAWJ421X+J507Fe1G130-20022-2710-20JB47088596-0516MnR=34SMAWJ5071G100-140170-19021-2323-2510-1510-15JB47088696-4016MnR=24FCAWH08Mn2SiA1G140-18022-2410-14JB47088797-18SA-671CC60CL.136109.5GTAW+SMAWH08Mn2Si+J506Fe-12G100-110100-12012-1421-237-99-12ASME IX8897-19SA-333Gr.61687GTAW+SMAWH08Mn2SiA+J506Fe-15G100-11085-10012-1421-226.5-97-10ASME IX8997-20SA-333Gr.6604GTAWH08Mn2SiA5G90-11011-136-8ASME IX9097-2216MnR=22FCAWE71T-11G/4G150-19021-259-12JB47089198-0316MnR=24D-SAWH08Mn2SiA(HJ431)2G400-65024-3835-70JB4708双面双丝9298-0416MnR=24FCAWH08Mn2SiA3G130-20019-2710-18JB47089398-0516MnR=16FCAWH08Mn2SiA3G100-12011-135-7JB47089498-23R16MnR=36SMAWJ5073G140-17022-248-1062525/90minJB47089698-24R16MnR=38SMAWCHE5071G150-18022-2510-12620630/100minJB47089798-25R16MnR=38SMAWCHE5073G150-16022-247-9620630/100minJB47089898-31R16MnDR=18SMAWJ507RH1G100-17020-237-13580600/60minJB470810098-35R16MR/16MnDR=16SMAWJ507RH1G120-14021-228-9.1580600/60minJB470