波峰焊载具制作作业标准书1A

FORM NO QF 00001 REV 3D Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范DOC NO Rev 1A Effective Date 05 22 2011 Description Page1of7 Revision Status PageRevision 1 71A 借着本作业标准来规范波峰焊载具制作作业 使波峰焊载具制 作作业有所依据及标准化 并确保波峰焊载具制作品质的标准化及 可追溯性 Reason for Changes Effective DateRevisionDescription of Changes 05 22 20111A首次发布 Concurred by NB1机板工程课机板工程课 Copy to NB1机板制造课机板制造课 Prepared by 徐义青Reviewed by 曹亮军Approved by 张乘恩 This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page2of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc FORM NO QF 00002 REV 3D 目目 录录 项次项次 内内 容容 页次页次 1 1 目的目的 3 3 2 2 适用范围与场合适用范围与场合 3 3 3 3 参考文件与应用文件参考文件与应用文件 3 3 4 4 内容内容 3 63 6 5 5 作业流程图作业流程图 6 6 6 6 历史变更记录历史变更记录 6 6 7 7 附件附件 6 6 Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page3of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc FORM NO QF 00002 REV 3D 1 1 目的 目的 借着本作业标准来规范波峰焊载具制作作业 使波峰焊载具制作作业有所依据及标准化 并确保波峰焊载具制作品质的标准化及可追溯性 2 2 适用范围及场合 适用范围及场合 2 1 范围 本作业标准书适用于公司波峰焊载具制作作业 2 2 场合 本作业标准适用于公司生产线现场有关波峰焊载具制作作业单位及人员 3 3 参考文件与应用文件 参考文件与应用文件 3 1 参考文件 无 3 2 应用文件 无 4 4 内容 内容 4 1 权责 4 1 1 本作业标准书由 NB1PU 机板工程课制定及修改 4 1 2 波峰焊载具制作流程必须遵循本作业标准书 如需修改必须会签相关负责单位 4 1 3 品保单位必须随线稽核所作载具与作业标准是否相同 并确认是否为最新版本 4 2 制作标准书内容说明详见如 Page 3 7 4 3 制作内容与流程 4 3 1 载具的材料 4 3 1 1 载具的材质须使用德国进口的蓝色合成石 Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page4of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc FORM NO QF 00002 REV 3D 4 3 1 2 载具必需使用 5mm 或 6mm 的基材来制作载具 4 3 2 载具的尺寸 4 3 2 1 载具的长与宽分别等于 PCB 的长与宽加上 2mm 的活动空间与 60mm 的载 具边的宽度 如图一 4 3 2 2 每边须在离载具边 7mm 的地方加一个 8mm 宽 10mm 高的电木档条 如 图一 4 3 2 3 每个档条上必需要用螺丝固定 螺丝与螺丝的间必需在 150mm 以下 PCBPCB 30mm 30mm 1mm 1mm 7mm 8mm 7mm 8mm 图一 载具平面图 Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page5of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc FORM NO QF 00002 REV 3D 4 3 3 载具上必需设有压点压住 PCB 且压点间的间距必需在 100mm 以下并不可压到板上 的元器件 压点的材质不能是金属材料 4 3 4 载具的四个边要铣成一个厚度为 1 8mm 宽度为 6 5mm 的薄边以供爪子爪住载具 如图二 6 5mm 1 8mm 图二 载具左视图 4 3 5 载具上要铣 1 3 0 1mm 的放板槽以固定板子在载具中 4 3 6 载具的四个角要开一个 R5 的倒角 4 7 开孔要求 Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page6of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise Disclosed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc FORM NO QF 00002 REV 3D 4 7 1 通孔元器件之 PIN 上锡范围到开口边缘的距离要在 1 5mm 以上以利于 PIN 脚上锡 如下图 元器件开孔图 4 7 2 当上锡范围与开口边缘的距离在 1 5mm 以上时 载具的斜角开 120 度 否则开 160 度 如下图 4 8 其它要求 4 8 1 载具上须标示出流向 PCB 料号与机种名称等相关信息 4 8 2 每一个载具必需用统一的格式编号 机种名 版本 序号 4 8 3 如载具要用于无铅机种 载具上须刻上无铅标示 4 8 4 如载具是用于 MB 那载具的中间在板上螺孔的位置要留一个螺孔 以便用螺 丝从中间固定 PCB 4 8 5 载具须平整 开口边缘不能有毛刺 4 9 检验 4 9 1 载具在进公司时 相关负责人须依 波峰焊载具进入检验记录表 检验相关 项目是否合格 有不合格时 应立即退还给厂商修改或重做 4 9 2 做完检验后 波峰焊载具进入检验记录表 由主管签字后交由助理存档 4 9 3 所有载具必须检验合格后才能交由生产线使用 5 5 作业流程图作业流程图 无无 1 5mm 载具开口区域 元器件 PIN 脚 120 度 PCB 载具 元器件 160 度 PCB 载具 元器件 Quanta Computer Inc Subject 波峰焊载具制作作业规范波峰焊载具制作作业规范 DOC NO Rev 1A Effective Date 05 22 2011 Page7of 7 his Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise closed To Anyone Other Than Quanta Employees Without Written Permission From Quanta Computer Inc s Information Is Confidential And Proprietary To Quanta And Shall Not Be Reproduced Or Otherwise This Information Is Confidential And Proprietary To Q