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SystemSiteTestProcedure ChapterRevised1Updatedasonlythetestprocedure,theinterfaceformbetweenprojectand2改修改QRJ487-09UpdatedtheformQRJ487-3概述 目的 适用范围Avaliable 总体流程图Generalprocedure 名词索引 工具及软件Toolsand 工具 软件Software 输入 人员定义 安全规范SAFETY 基本要求Basic 现场要求Site 现场调试SITE 流程图Procedure 单体调试Single-body 单系统联调Single-system 与其它子系统接口调试Interfacetestwithothersub- 交换机设置Switcher 普通车站交换机配置要求Switchersettingrequirementscommon 开通前工作Workbefore 开通 收尾 质量记录QUALITY 概述目的本规程的目的是规范VPI-3/iLOCK型计算机联锁系统的现场调试开通工作流ThisprocedureistostandardizethesiteT&CworkfortheVPI-3/iLOCKCIsystemof,improveefficiencyofthesitework,ensuretherighttestingonsiteandmeetthespecificationrequirement.Toensurethesystemsubmittedtocustomerisreliabilityandsafety.本规程适用于VPI-3/iLOCK型计算机联锁系统的现场调试开通。ThistestprocedureappliestothesiteT&CofVPI-3/iLOCKcomputerinterlockingsystem.计轴Axle列车自动控制AutomaticTrain列车自动驾驶AutomaticTrain列车自动AutomaticTraffic2222*2oo2ComputerInterlockingSystempowerofferedbypowerscreenKZ/KF-VRDA/VRDB-微机监测系 系统工作继电器 CommandSystemCentralizedTrainControl区域控制器(partoftracksideInthetransit,ZLCisourIPS;andinzoneinterlocking,meansthezonecomputerInthesitetestprocess,thefollowingtoolsandsoftwareare工具Thechipwrite启拔器Thechip常用工具(螺丝刀、接插件起拔器、灯泡取出器)Normaltoolssuchasscrewdriver,plug-inextractorandpulbextractor.AMP96芯端子压接工具、退针工具AMP96-coreterminatorcompressionjointtoolandtoolforwithdrawtheneedleandtoolforwithdrawtheneedle1根(连接交换机)Oneethernetwiretoconnectwiththe联锁系统程序(软件)Interlockingsystem接口测试程序(软件:按工程需要)InterfaceTestProgrammeastheprojectneeded)串口调试程序(软件)Serialporttest输入调试输入Test发布数据包(调试用数据包、用户验收数据包)Issuethedatapacket(packetfortestandusers’checking)数据发布单Dataissuing安全交付单SafetydeliveryCAJ487VPI-3和iLOCK系统现场安装调试规程CAJ487VPI-3&iLOCKsystemsiteT&Cprocedure人员定义安装督导:具有半年及以上VPI3/iLOCKInstallingsupervisor:whomusthavemorethanhalfayearexperienceforsiteinstalofVPI3/iLOCKsystem.调试工程师:据有半年及以上VPI3/iLOCK系统现场调试经验的人员。Testengineer:whomusthavemorethanhalfayearexperiencefortestofVPI3/iLOCKsystem.Thetestengineercanbeassignedbyourorthesubcontractors. 需要急救时,拨打120急 (注意,有的地方急120)和/或寻找当地适当的医疗帮助;Emergencyinformation:Ifyouneedtheemergencyaid,youcancall120and/orseekthelocalavailablemedicalhelp.(Notes:theemergencynumberinsomeceisnot地方法律和我方人员必须遵守客户工作所在地所有的法律、条例条令、管理规章的各项规定;Localrulesandlaw:Ourmembersmustcomplywithallthestipulationsoftheirlaws,rules,regulationsandordinancesintheworkingceofourcustomers. Strictcontrolstipulation:Whentherearecontradictionsbetweenthelocalregulationsandordinances,orbetweenthecontractanddrawings,orbetweencustomerdemands,ourmembersmustfollowthemoststrict 种规定均应执行。Othersafetyapplicationstandard:ifthereisnootherrequirement,variousprovisionssetbythelocalrailwayshouldbeimplemented.现场要求Sitedrinkalcoholicbeverages,eitherdonotallowdrugabuseorconsumptionofillicitdrugs.theworkceofthecustomer,donotallowtousedrugswhichcancausedrowsinessoraffectthesense.railwayoperationisnotourresponsibility.Inthetrainingyoucanoperateourcontrolequipmentorotherequipments,buttheseoperationsmustbeundertheagreementandsupervisionofthequalifiedcustomerstaffs.Donotmoveanyequipmentwithoutthescopeofourofferedcessbeforetheformaldeliveryofthesystem,whenobtainingtheconsentoftheconstructionside,youcanoperationthecontrolequipmentorourotherequipments.Whenoperatinganysystemconnectedtothefielddevice,youshouldalwayspayattentiontowhetherthisoperationwillleadtodangerousconsequencessuchasdamagetoequipment,orswitchesandothercontrolleddevicesactionwillaccidentallyinjurenelorgenerateotherunsafe假想所有电缆都是有电的。当设备使用大于36V的电压工作,无论何时Supposeifallcablesareonpower.Whenthedeviceusesthevoltagegreaterthan36V,regardlessofwhenthetestisimplemented,thedeviceshouldbepoweroff.Iftheequipmentmustbeonpowerfortestingordebugging,wemusttakeotherprotectivemeasurestoavoidcontactingwithlivepartsandgroundequipments.Besuretouseinsulatedtools,anddonotuseconductivetoolsinbothends.Donottouchormovelivewiresorcables.Whenonorneartherailwaytracks,weshouldalwaysobservewheatherthetrainisapproaching;donottraversethetrackfromabove,belowormiddleofthetrain;tryyourbesttotraversethetrackthroughthebridgeortunnel.Ifyouhavetocrosstherailfromthetrack,mustconfirmthatbothsidesaresafe.Donotstandinthemiddleoftwolineswhenthetrainpassing,ifyouarecaughtinthemiddle,mustlieimmediaybetweenthetwolineswithoutprejudicetomaintainyourbodyasasafepositionuntilthetrain becarefulwhenuseingthephones,radiosoranyotherequipmentswhichcancauseyoutodivertattention.Inthefielddonotweartheheadphonesorothercanaffectthehearingsuchasradiosortaperecorders,etc.Donotwearcoloredglasses,insomecases,coloredglassesmayinterferewithdisyofcolor.Whenthefibrechannelistested,youmustpayattentiontowarningsignsabouteyeprotection.现场调试SITE流程图Procedure单体调试Single-bodySingle-bodytestmainlyincludesthesystempowersupplytestandsysteminternaltest.电源调试PowersupplyThetestengineerismainlyresponsibleforthisandtheconstruction调试工程师在上电前先确认电源切换箱上K1、K2、KA、KB和配电机箱K11-K20以及电源机箱K1-K4的空气开关处于断开位置,系统接口机箱的空气开关K11-K16处于断开位置,所有设备电源开关处于关闭状态,所有接口电缆未连接;ThetestengineershouldfirstlymakesuretheairswitchofK1,K2,KA,KBonpowerswitchcubicle,K11-K20ondistributioncubicleandK1-K4onpowersupplycubicleisoff,theairswitchofK11-K16onthesysteminterfacecubicleisoff,allthepowerswitchoftheequipmentisturnedoff,aswellasalltheinterfacecablesarenot由施工方负责从电源屏送出供系统用交流220V,调试工程师在防雷箱Li、Ni处测量送入的交流220V,电压值应稳定在±V以内。电源offeringAC220Vfromthepowersupplyscreenforthesystem,andthetestengineerwillmeasure220VatLiandNionlightningproofbox,andthefrontalpanelofpowersupplyswitchboxshouldbelit.合上电源切换箱上电源引入空气开关K1、K2后,电源切换箱正面“AKAUPS后“A路旁路”熄灭,“A路供电”指示灯点亮,UPS面板工作灯应正常,无声光(请参见UPS说明书。然后反复按压“UPSA路供电”和“A路旁路”点亮;注意:B系调试方法一样,空气开关为KBA/B系可同时调试AfterclosingtheairswitchK1andK2onthepowerswitchbox,the"Alinebypass"lightonthefrontalpanelofpowerswitchboxshouldbelit.AfterclosingKAairswitchandopentheUPS,the"Arlinebypass"lightisoff,"Alinepowersupply"indicatorislit,UPSpanelworkinglightshouldbenormal,andthereisnovoiceandlightalarm(refertoUPSmanual).Thenrepeatedlypressthe"UPSAoffbutton","Alinepowersupply"and"Alinebypass"lightwillbelitbyturn.AfterclosingUPSA,"Alinepowersupply"willbeoffand"Alinebypass"willbelit;Note:SYSBistestedinthesamewayastheairswitchisKBandSYSAandSYSBcansimultaneouslytested.显示器等设备的电源,应该正常启动;ClosingthecorrespodingairswitchK11-K20onthedistributioncubicleonebyone,andthenopenthepoweroftheswitcher,industrialcomputersandmonitors,alltheseequipmentsshouldbestartednormally.由调试工程师负责打开联锁机C架接口机笼K11、K12并测量送至联锁机柜的KZ、KF电源极性正确,电压在5V以内,再打开K13-K16的空开;ThetestengineerisresponsibleforopeningtheinterfacecageK11andK12ofRackCofIPSandmeasuretheKZandKFpowersupplypolaritywhichsenttotheIPS.Ifthepolarityiscorrectandthevoltageiswithin24±5%V,thentheK13-K16canbeempty-opened.engineerisresponsiblefortestingtheDC5Vofthesystemandthevoltageshouldbewithin5.1~5.15V.Openthepowersupplyswitchofthefanandwhetherthefansinsidealltheracksareoperatednormallyshouldbetestedonebyone.确认、MODEM的电源插座应有电。CheckthatthesocketsofprinterandMODEMarepoweron. VPI-3/iLOCK系统现场调试记录表》电源调试完成后进入系统内部调试Thetestengineerisresponsibleforfilling“QRJ487-8VPI-3/iLOCKsystemsitecommissionrecordform”.Afterthepowertestisfinished,thesysteminternaltestwillbeimplemented.系统内部调试SysteminternalThetestengineerismainlyresponsibleforthisandtheconstructionparty调试工程师将公司发布的调试用数据包(CASCO提供)中提供的软件与配置文件分别安装到联锁机、HMI、SDM、GPC主机中,再根据数据数据的安装如下图:ThetestengineerseparayinstallthesoftwareandvconfigurationsfromthedatapacketofferedbyCASCOtotheIPS,HMI,SDMandGPC,andthencheckthesoftwaredataversionaccordingtothedataissuingsheet,iftheversioniscorrect,thesoftwarecanbetested.Theinstallationofthechipsoftheinterlockingsystemandtheinterlockingdataisasfollows:3FigureA,B表示A机,B机,UP表示上模块,DN表示下模块安装时,应按照图3所示安装,以免将安反。Instruction:howtonamethechipcanrefertoFigure OneandTwo(SYSmeansthesystem,DATAmeanstheinterlockingdata,A,BmeansIPSAandIPSB,UPmeansuppermodule,DNmeansdownmodule).TheinstallationofthechipsshouldaccordingtoFigureThreeinordernottoinstalloppositly.换。Notes:Ifthechipofthesystemorthedataneedstobeupdated,thechipsofthetwocomputersshouldbechangedinthesametime.工控机网卡流量设置,然后在MS-DOS环境下使用“”命令测试两个网络中所有主机的网络通信状态。例如使用“192.100.100.XXX”“Replyfrom192.100.100.XXX;bytes=32time<1msTTL=128”信息则表示网络通信正常;“Requesttimedout”或“Destinationhost参看项目《工号_XXX_CASCO_705_XXX站VPI-3、iLOCK系统计算机配启各主机程序后,观察SDM中各设备网络状态图应均为蓝色线条表示通信正常(红色则为该通道不通。Networktranneltest:firstlyinaccordancewiththe"SwitcherConfigurationManual"configuretheswitchersettingsandmodifytheflowsettingofeachIPCnetworkcard,andthenunderMS-DOSenvironment,use""commandtotestthenetworkcommunicationstateofallthehostsintwonetworks.Suchaswecanusing"192.100.100.XXX",if"Replyfrom192.100.100.XXX;bytes=32time<1msTTL=128"messageisindicated,itmeansthatthenetworkcommunicationisnormal;otherwise,the"Requesttimedout"or"Destinationhostunreachable"messagewillbeindicated,andfailuresshouldbetroubleshot.Iftheresponsetimeisgreaterthan1MS,thefailuresalsoshouldbefound.ThehostIPconfigurationforanationalrailwayprojectcanreferto"VPI-3&iLOCKsystemcomputerconfigurationtable.XlsofProjectNo._XXX_CASCO_705_XXXstation",metroprojectcanreferto"Addressingn"definedbythebaseline.AfteropeningeachhostprogrammeandobservingthenetworkstatediagramoftheSDMdevices,iftheyareindicatedasthebluestripe,itmeansthecommunicationisnormal(redmeansthecommunicationisnotnormal).15位灯点亮。Onlinetest:ifVRD”lightofIPSA/Bislit,thesystemisself-checkedasnormal.Ifthe“online”lightislit,itmeansthattheconnectionwithMMIissuccessful,ifthislightisflashed,meansthecomunicationwithMMIisinterrupted.Ifthe“working”lightislit,meansthatthisIPSisthehost,whenthe“working”lightofhostislit,thecorrespondingworkingrelayispickedupandthe1and5bitlightofthesystemdrivingboardarelit.同步调试:在A/B系通信正常,一致,参数一致情况下A/B系应同步,A/B系统驱动板第二位灯“AGREE”应点亮,观察双机切换机箱上test:underthesituationthatthecommunicationbetweenSYSAandSYSBisnormal,thecollectionisinagreement,andtheparameteristhesame,thetwosystemsshouldbesynchronous,thesecondbitlamp"AGREE"onthedriverboardofSYSAandSYSBshouldbelit,the"Synchronizationwork"lightontheswitchcubicleshouldbelit,andthefollowed"TBJ"synchronousrelayshouldbepickedup.BB机工作灯点亮,对应工作继电器吸起。SiwtchoverinmanualSettheswitchinthepositionofIPSAandchecktheIPSAworkinglightontheindicationboard,ifthelightislit,thecorrespondingworkingrelayispickedup.theswitchinthepositionofIPSBandchecktheIPSBworkinglightontheindicationboard,ifthelightislit,thecorrespondingworkingrelayispickedup.如果工作主机为A机,关闭A机电源,自动切换到B机工作,确认BBBA机工作,确认A机工作灯点亮。A机为工作机,对应SYSA吸起,SYSB落下;反之B机为工作机,SYSB吸起,SYSA落下。Automaticsiwtchover:Settheswitchinthemiddle,andclosetheworking5VpowerofIPS.IftheworkingcomputerisIPSA,thepowerofIPSAwillbeclosedandswitchedtoIPSBautomatically,nowweshouldcheckwhethertheworkinglightofIPSBislit.IftheworkingcomputerisIPSB,thepowerofIPSBwillbeclosedandswitchedtoIPSAautomatically,nowweshouldcheckwhethertheworkinglightofIPSAislit.WhenIPSAworking,therelayofSYSAispickedupandSYSBisenergized,otherwisetherelayofSYSBispickedupandSYSAisenergized.系统工作继电器调试:分别检查系统工作继电器SYSA、SYSB线圈端电压,要求在V±.V内。Systemworkingrelaytest:separaycheckthevoltageofthecoilsofthesystemworkingSYSAandSYSB,andthevoltageisrequiredtobewithin2V±.6.wiretest:testtheterminalequipmentsofalltheextensionwires.Themouseclickandmoveshouldbenormal;thespeakerisalsonormal;monitordisyisstable,andhasnoobviousdarkdisy.串口调试:所有串口通信通道的调试均可在WINDOWS环境下使用串口用另一台PC观察与CTC/TDCS/MMS的接口应有16进制数据送出;有道岔动作电流情况下SDM接收串口应能接受到道岔电流模块发送的数据。Serialporttest:alltheserialportcommunicationchanneltestcanbeundertheWINDOWSinterfacethroughtheserialporttesttoolsoftware.Aftersettingstipulatedbaudrate,oddandevenparityparameterandchoosingtheserialportnumber,useanotherPCtoobservetheinterfacewithCTC/TDCS/MMS,thereshouldbe16-bitbinarydatasentfromthisinterface.Undertheswitchmoving,SDMreceivingserialportcanreceivethedatasentfromtheswitchcurrentcollection VPI-3/iLOCK系统现场调试记录表》系统内部调试完成后进入系统联调Thetestengineerisresponsibleforfilling““QRJ487-8VPI-3/iLOCKsystemsitecommissionrecordform”.Afterthesysteminternaltestisfinished,thesystem-connectedtestwillbeSingle-systemThetestengineerismainlyresponsibleforthisandtheconstructionpartycoodinated. 条件电源KZ-VRDA-Q(A机、KF-VRDA-Q(A机、KZ-VRDB-Q(B机、KF-VRDB-Q(B机)电源极性正确、电压值在2±V以内。断电后由施工方负责根据设计图纸将96芯端子逐个插锁机。Collection/drivingvoltagecheck:measurethecollectionDC12/24VanddrivingconditionpowersupplyKZ-VRDA-Q(IPSA),KF-VRDA-Q(IPSA),KZ-VRDB-Q(IPSB),KF-VRDB-Q(IPSB)on96-coreterminaltocheckthatwhetherthepolarityiscorrectandthevoltageiswithin12/24±5%V.Afterthepowerisoff,theconstructionpartyisresponsibleforpluggingthe96-coreterminaltoIPSonebyoneaccordingtothedesigndrawings.在±V(、2±V(驱动;iLOCK应在V(、±V(驱动)以内。Interfacerackvoltagecheck:Checkthevoltagevalueofthepowercirclewireontheboardofeachinterfacerackterminal:VPI3shouldbewithin12±5%V(collection),24±5%V(driving);iLOCKshouldbewithin24±5%V(collection),24±5%V(driving).继电器类型检查:由调试工程师负责从组合架中任意选择1~2组typecheck:thetestengineerchoosesany1to2groupsofDCJ/FCJ(operatingrelayinnormalorreverse),XJ(signallingrelay),SJ(lockedrelay),andothertypesofdrivingrelaysfromacombinationrack,andthencheckwhethertheactualrelaytypeisconformtothedesigndrawings.确认HMI上相关显示以及联锁机板和SDM状态图上显示三采驱电源的空开,逐位核对逐位填写。Collectioncodebitcheckconstructionpartywillgivethecollectionconditionsofthecodeneedsbetested,andthetestengineerwillconfirmthattheassociatedHMIdisyandIPScollectionboardandtheSDMcollectionstatediagramshowsthesame.Whenthecodeistested,anotherIPSisrequiredtobeclosedandtherelatedcollection-drivingpowersupplyoftheinterfacecageisempty-opened,checkingandfillingbitbybit.驱动码位核对:由调试工程师负责在HMI或者SDM上给出待测码位的驱动条件,并确认联锁机驱动板和SDM的驱动状态图上显示一致。施试表格。Drivingcodebitcheck:thetestengineerwillgivethedrivingconditionsofthecodeneedstobetestedonHMIandSDM,andalsoconfirmthattheIPSdrivingboardandtheSDMdrivingstatediagramshowsthesame.theconstructionpartywillconfirmthattherelatedrelayispickedupandthesethreeshouldbethesamestate.Whenthecodeistested,anotherIPSisrequiredtobeclosedandtherelatedcollection-drivingpowersupplyoftheinterfacecageisempty-opened,checkingandfillingbitbybit.Afterthesinglesystemtestisfinished,somecodesinbothIPSsshouldbetestedatthesametime(detailscanrefertothetestdiagram).道岔启动电路检查:由调试工程师负责在HMI上操动待测道岔,施工方Switchstartcircuitcheck:thetestengineerisresponsibleformovingtheswitchwhichneedstobetestedonHMI,andtheconstructionpartywillberesponsibleforpluggingouttheSJrelayofthisswitchandobservewhetherthisswitchcanbeoperated,ifitcan’tbeoperated,itmeanscorrect.Thenfillin"QRJ487-04Switch-startcircuitSJchecklist",afterverifyagroup,fillinagroup.圈独立使用要求2个线圈要分别独立测量Checkingthevoltageofthecoilterminalofthefarthestdrivingrelaytoseewhetheritmeetstheelectricrequirements,ifthetwocoilsareusedindependently, shouldbemeasuredseparay.QRJ487-02联锁机驱动码位核对表》和《QRJ487-04道岔启动电SJ48SDM情况,进入开通前确认阶段。ThetestEngineerisresponsibleforcompletingthe"QRJ487-03relaytypecheckingtable","QRJ487-05VPI-3/iLOCKsystemsitetestrecordtable","QRJ487-01IPScollectioncodechecklist","QRJ487-02IPSdrivingcodechecklist"and"QRJ487-04Switch-startcircuitSJChecklist".Afterthecodeisconfirmedtowell,theinterlockingsystemequipmentsisguaranteedto48hoursuninterruptedpoweroperaton.TheengineershouldgetthesystemrunningstaterecordfromtheSDM,ifthereisnowrong,restart,andpoorcommunicationalarm,etc,itcanbeintotheconfirmingphasebeforethecommission.注意:所有电源的对地绝缘性能应满足绝缘电阻大于20兆欧的要求(此项;C架接口机箱上所有空开,并断开所有接口电缆。Notes:Theisolationperformanceofallthepowersupplyagainsttheearthshouldmeettherequirementstheisolationismorethan20Mohm(therequirmentusuallydoesnotneedtobetested,iftheenvironmentiswetandmayhavethecreepagepossibility,thistestwillberequired.) Inthetestprocess,iftheconsturctionpartyrequirestoshaketabletomeasuretheisolation,thetestengineermustcutoffalltheemptyopenontheinterfacecubicleofRackCandcutoffalltheinterfacecables.与其它子系统接口调试Interface (MMI)和CTC/TDCS的422串口通信通道完好,确认CTC令能准确发送到联锁MMICTC/TDCS并给出相应CBI联锁系统的上位机(MMI)CTC/TDCS码InterfacetestwithCTC/TDCS.Checkthe422serialportcommunicationCTCcanaccuraybesenttoMMI,aswellastheinterlockingindicationinformationcanbesenttoCTC/TDCSandthecorrectdisycanbeshownthroughtheserialporttestingassistanttoguaranteetheaccuracyandthecorrectnessofthecodesbetweenMMIofCBIandMMS接口调试。通过串口助手检查联锁SDMMMS232422MMSInterfacetestwithMMS.Checkthe232or422serialportcommunicationchannelbetweenSDMandMMSiswellthroughtheserialporttestingassistanttoguaranteetheaccuracyandthecorrectnessoftheindicationbetweenMMSandtheinterlockingstationyard. 确保信息交换的正确性和稳定性。InterfacetestwithTCC/RBC.ChecktheserialportorthenetworkportchannelbetweenCBIandTCC/RBCiswelltoguaranteetheaccuracyandthestablyoftheinformation与ZC/CC接口调试。参考相应调试规程,检查联锁机和ZC/CC之间的通信正常,确保信息交换的正确性和稳定性。InterfacetestwithZC/CC.RefertotherelatedtestprocedureandcheckthecommunicationbetweenIPSandZC/CCisnormaltoguaranteetheaccuracyandthestablyoftheinformationchange.ATS/MSS接口调试。参考相应调试规程,检查联锁机和ATS/MSS之间的通信正常,确保信息交换的正确性和稳定性。InterfacetestwithATS/MSS.RefertotherelatedtestprocedureandcheckthecommunicationbetweenIPSandATS/MSSisnormaltoguaranteetheaccuracyandthestablyoftheinformationchange.LEU接口调试。根据相关规程,检查联锁发送至LEU信息的正确性。InterfacetestwithLEU.RefertotherelatedtestprocedureandcheckthecorrectnessoftheinformationfromIPStoLEU.地铁联锁系统中设备集中站和非设备集中站之间HMI的调试。根据要求,检查设备集中站和非集中站之间的HMI功能是否满足设计要求。ThetestofHMIbetweenmainstationandsecondarystationinthemetrointerlockingsystem.Accordingtotherequirements,checkwhetherthefunctionofHMIbetweenmainstationandsecondarystationcanmeetthedesignrequirements.地铁联锁系统中联锁系统与ESP,PSD,IBP,SPKS子系统的接口调试。interfacetestbetweenCBIandESP,PSD,IBP,SPKSsub-systemsinthemetrointerlockingsystem.Accordingtotherequirements,checkwhetherthefunctionoftheinterfacebetween CBIandthesesub-systemscanmeetthedesignrequirements.交换机设置Switcher普通车站交换机配置要求Switchersettingrequirementsincommonstationsfornetwork,andthebroadcastdataflowsisrequiredtosharethebandwidthof1/16IPS上模块只与IPS上模块互相通信,确定为一个VLAN,VLAN;TheuppermoduleofIPSonlycommunicateswiththeuppermoduleofIPSanditisconfirmedasoneVLAN,theotherasoneVLAN.关闭交换机流量控制功能。Closetheswitcherflowcontrol端口流量控制设置IPS1M,2M,镜像的端口不设置流量控制TheterminalflowcontrolsthatIPSuppermoduleas1Mandthenon-vitalcommunicationas2M.Mirrorterminalisnotsetthe端口镜像设置Terminalmirror还有部分车站需要通过Trunk实现通信,其交换机的配置比较复杂,具体配SomeotherstationsneedtobecommunicatedthroughTrunk,andtheswitcherconfigurationismorecomplex.Detailscanreferto“Switcherconfigurationmanual”.开通前工作Workbefore调试工程师开通前工作Workbrforecommissionfortest护台确认并填写版本信息。InstallthedatapacketformallyissuedbyourtoIPS,MMIandSDMseparayandconfirmitthroughSDMaswellasfillintheversioninformation.记录表格Carryouttheconsistencytestindoorandoutdoortogetherwiththeconstructionparty.Innationalrailwayweonlygenerallycoodinatethecompletionoftheconsistencytestofsignal,switch,andtrackcircuit,andtheconstructionpartywillrecord.Inmetro,inadditiontothetestofsignal,switch,andAC(trackcircuit),thereareESP,PSDandsoonandtheprojectteamwillrecord.配合用户联锁试验。CoodinatethecunstomertodotheinterlockingsynchronousrelayofRackCshouldbedeliveredtothecustomerforcheckingorusethecheckedrelaybythecustomers.顾客培训记录签署表》。TrainthemaintainersandoperatorsforthecustomersandfillintheQR23-02customertrainingrecordsigntable”afterthetraining.配置台诊断并试验良好。ConfiguretheSDMremotediagnosisandthetestofitiswell.汇总。Forthefailuresandproblemsrelatedtothesystemhardwareandsoftwareinthetestphase,fillinthe“VPI&iLOCKInterlockingsystemfiledfailurehandlingrecordtable”andnoticerelatedtorecord.并告知正确的故障处理方式。Backupsiteprogramme,ifthenon-mirrordoubleharddiskisonsite,weshouldensuretheconsistencyoftheprogramme.ifthemirrorharddiskisused,removethebackupdiskandmarkit,delivertotheuserforstorage,andinformthecorrectfaulthandlingmethod.封闭现场工控机不使用的USB口。ClosetheunusedUSBportofthesiteIPC.删除各工控机调试使用的快捷方式、旧数据、旧程序,例如HMI模拟、仿真快捷方式,尤其要检查台、GPC上是否有HMI的启动和数据启动不该启动的程序。Removeallshortcuts,olddata,andoldprogrammeforIPCtesting,suchasHMIsimulation,simulationshortcuts,inparticular,tocheckwhetherthereisHMIstartupshortcutonSDMandGPC,andtoensurethatinanycase,theon-sitenelcannotstarttheprogrammewhichshouldnot bestartedthroughtheseshortcutsandofthesparepartsiswell,andthepowersupplysparevoltageshouldbeadjustedaccordingtotheaboverequest.机架生产制造图、HMI操作手册、系统维修手册以及其它补充文件6份数目。Rackmanufacturingndrawing,HMIoperatingmanual,maintenancemanualandotheraddedsshouldbedeliveredtotheusers,"QR15-04drawing,releasesheet"shouldbesignedbytheusers.Thespecificamountofthetransfersisidentifiedbythecontract,ifthecontractisnotclearthatthenumberofcopiesofeachwillbeissuedby6. VPI-3/iLOCK系统现场调试记录表《QRJ487-06sitetestrecordtable”and“QRJ487-06interlockingprojectcheckingandacceptingdeliveryFortheprojectthattheon-siteT&Cisstipulatedbythecertainsub-contractor,"Interlockingprojectfactoryimplementationfeedbackreport"andthe"Interlockingprojectfactoryimplementationtransferreport"shouldbesubmittedbythedesignatedsub-contractor.项目经理或具有同等能力人员现场检查FieldcheckbyprojectmanagerofshaveequalqualificationsA/B-KZ/KF、KZ/KF-VRDA/VRDB、SYSA/SYSB以及远端驱动继电器电压是否符合标准;Measurethevoltageofsystem220Vinput,5Vsystempower,12V/24Vcollectiondrivingpower,KZ/KF,A/B-KZ/KF,KZ/KF-VRDA/VRDB,SYSA/SYSBandremotedrivingrelaytoseewhethertheymeetthestandard.96芯端子压接质量;Sampleofthecompressionjointqualityof96-coreterminal.检查所有连接线是否固定、整齐,是否齐全;Checkallconnectioncablesarefixed,neatly,labelsarecomplete.Checkofeachequipmentisconnectedallconnectioncablesarefixed. Chthesiteprogrammeconfigurationfiles,whethertheyarecedinthecorrectdirectory,andwhethertheindustrialcomputersystemsettingsarecorrect(HMIpowermode,thesystemautomaticallylogin,networkcardflowcontrol,etc.).检查交换机配置是否正确;Checkwhethertheswitcherconfigurationiscorrect.认;ChecktherelatedsoftwareversionthroughSDMtoseewhethertheyareconformtothereleaseitemofthedatareleasesheet.VPI-3/iLOCK系统现场调试表》、《QRJ487-03继电器类型检查顾客培训记录签署表》的相关项是否正确;Checkwhethertherelevantitemsof"QRJ487-01VPI-3/iLOCKsystemsiteinstallationrecordtable","QRJ487-05VPI-3/iLOCKsystemsitetestrecordtable","QRJ487-03relaytypechecklist","QRJ487-01IPScollectioncodechecklist","QRJ487-02IPSdrivingcodechecklist","QRJ487-04Switch-startcircuitSJChecklist"and"QR23-02customertrainingrecordssigntable"arecorrect.Check"QRJ487-06Interlockingprojectacceptancetransferlist"toconfirmtheacceptanceconditions.开通前准备完成后可进入开通阶段。Afterthecompletionofthepreparation,thestationcanbecommissioned.开通开通后进入收尾阶段。Testengineers,projectmanagersorshavethesamequalificationwillcoordinatewiththeconstructionpartyforthecommissionandfortheconsistencytestsofindoorandoutdoor.Aftercommissioned,itwillentertheend收尾件单独列出,并请用户在《QR23-04A/B设备移交》上签字;同时向用户提交系统安装调试记录表格。Equipmentdelivery:togetherwiththeuserscountthetransferequipmentsandspareparts,separaylistthespareparts,andinviteuserstosignin"QR23-04A/Bdevicetransferlist".AtthesametimedeliverthesystemT&Crecordformstotheusers.24小时;24hoursonduty在得到用户单位的签字或盖章后带回;"QR23-03projectcompletionreport","QRJ487-06Interlockingprojectacceptancethetransferlist"inbytheuserunitsignedorsealedback;子文件、纸质文件归档;Copyallthesoftware,configurationandvoicestoourforfileandfileeveryelectronicandpaperrelatedtotheproject.质量记录QUALITYQRJ487-01联锁机码位核对表IPScollectioncodechecklistQRJ487-02联锁机驱动码位核对表IPSdrivingcodechecklistQRJ487-03继电器类型检查表RelaytypechecklistQRJ487-04道岔启动电路SJ检查表Switchstart-upcircuitSJ VPI-3/iLOCK系统现场调试记录表VPI-3/iLOCKsystemsitetestrecordQRJ487-06联锁工程验收文件移交InterlockingprojectacceptancedeliverylistQRJ487-07应急盘调试记录表Emergencycontrolpaneltestrecordtable VPI-3/iLOCK系统现场开通检查表VPI-3/iLOCKsystemsitecommissionchecklist 联锁子系统与其他设备接口调试检查表TestchecklistforinterfacebetweenCBIsub-systemandotherequipments 目的规范应急盘部分的现场安装及调试过程。TheECPisinstalledinthesystemasnormallybecauseofthefailures.ThischapteristostipulatethesiteinstallationandtestprocessoftheECP.适用范围名词索引 YJPJ_-----应急盘继电器Emergencycontrolpanel安装检查。Theconstructionpartyisresponsibleforinstallingtheemergencycontrolpanel.TheECPisgenerallyfixedonthewalloftheoperatingroominthestationandthedistancefromthegrounddependsonthelocationofbuttonsintheECP.Generallyitisfixedinthedirectionfacingthestation-yard,andfirmlyfixedinapositioneasytobefoundintheoperatingroomTheECPshouldkeepacertaindistancefromthecontrolconsole,anddoesnotallowthesame tooperatetheconsoleequipmentandECPatthesametime.TestEngineerisresponsiblefordirectingtheconstructionandinspection.与联锁设备之间调试 Testbetweentheinterlocking同时有效。TheinterlockingfailurerecoverybuttonandinterlockingfailureindicationlightaresetinECPtocontrolanddisyhowtheECPgetintoandoutofwork.TheworkingpowersupplyofECPand

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