SMT QSA SMT质量管理过程检查表

,WJRegionQualityProcessAudit,,,

,Adda'Y'totheBoxiftheProcessWasAssessed,Y,,

Warehouse,,,,Rev.2.0

#,AuditCriterion,SelfScore,AuditScore,Comments

,Enter1or0.NAmaybeavalidresponseforshadedcells.,,,

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Palletization,,,,

1,IstherearevisioncontrolledOperatorWorkInstructionforboxstackingonthepallet?(Score0ifanyunsigned/undatedhandwritteninstructionsoranyhandwritteninstructionsmorethan48hrsold),,,

,栈板打包作业指导书是否有版本控制?(得分0:如果无签名/无日期/手写超过48or72小时),,,

2,IsthepallettypeanddimensionsindicatedontheWorkInstructions?,,,

,作业指导书是否有备注栈板类型及尺寸?,,,

3,"Doestheinstructionrequireboxestobecrossweavedforstability,unlessotherwiseapprovedbyDell?",,,

,"作业指导书是否有定义包装箱要交叉摆放来增强稳定性?如果没有,是否有被客户核准?",,,

4,Doesthisinstructionrequiretheouterboxlabelforeachboxtobevisibleforeveryboxonthepallet?,,,

,作业指导书是否要求包装时单箱标签朝外摆放?,,,

5,,,,

,作业指导书是否要求包装时单箱堆栈的数量与高度?,,,

6,,,,

,"作业指导书是否要求包装堆栈后,必须缠绕胶膜或打绑带?",,,

7,"stockproductputonthedefectiveboard(worn,nailout)orputfreely?",,,

,"不良产品是否置放不良栈板上(指破损,铁钉凸出等不良现象)或随意放置?",,,

8,Arethereclearinstructionsonthelabelprintingprocess?,,,

,卷标印刷制程是否有清楚的作业指导?,,,

9,"Ifalabelprintingprocessisnecessary,wastheoperatortrainedonhowtousetheprogram?",,,

,"假如标签印刷制程是必要的,作业员是否有被训练如何操作打印程序?",,,

10,Arecontrolsinplacefortheiradequateprotection?,,,

,印刷完成的标签是否被适当的保护管制?,,,

11,"ArecontrolsinplaceforimmediatenotificationofLoss,Damage,orotherunusablereasons?",,,

,印刷完成的标签若损坏/遗失/或其他不勘使用等是否被立即通知?,,,

12,Isthelabelprintingsoftwareunderrevisioncontrol?,,,

,卷标印刷程序是否有版本管理?,,,

13,"Arealltheproductlabelsappliedtotheproduct,locatedinthecorrectlocation&withthecorrectproductspecificinformation?",,,

,是否有正确指示说明产品卷标张贴在产品的位置/方向及其他注意事项?,,,

14,WastheSafetyLabelappliedinthecorrectlocation&withthecorrectproductspecificinformation(ie.LRnumber)?,,,

,是否有正确指示说明安规卷标张贴在产品的位置/方向及其他注意事项?,,,

15,Areallshippinginformationvisibleontheoutsideofpackage?,,,

,是否所有包装品上皆有可见的运送信息?,,,

16,"Doallofthepackaginglabelsconformtothepackaginginstructionsfortheproduct?Ie.Contentoflabel,location,position.",,,

,包装作业指导是否明确指出包装卷标张贴位置/方向与内容?,,,

Warehouse,,,,

17,AretheWI'sformaterialmovementwithinthewarehouseeffective?,,,

,在仓库内﹐物料的搬运有无作业指导书?,,,

18,AretheWI'sformaterialbeingbrought/takenwithinthewarehouseeffective?,,,

,在仓库内取放料有无作业指导书？,,,

19,Isthereaproperrecordtocontrolmaterials'input/output?,,,

,仓库内存取记录数据是否正确？,,,

20,,,,

,材料及产品取放、搬运是否有防止劣化、损坏的方法建立?,,,

21,,,,

,材料及产品保存是否有防止劣化、损坏及不良之发生?,,,

22,,,,

,材料是否有实施先进先出之管理?,,,

23,,,,

,成品是否有实施先入先出之管理?,,,

24,,,,

,温湿度记录器是否有校正(明确的识别表示)?,,,

25,,,,

,对于特定材料(ex.潮湿敏感组件/静电敏感组件)之保存条件是否有管理?管理条件是否适当?,,,

26,Istheoperatorhandlingthematerialsproperlytoavoiddamageormixing?,,,

,"为了避免损坏和混料,操作员是否能正确的处理物料?",,,

27,Isthereaevidencetoprovepersonnelistrainedandcertified?,,,

,有无仓库人员的培训及其记录?,,,

28,"DoesthewarehouseareaincludespaceforHold,Reject,andSort/Reworkareaswithclearidentification?",,,

,来料区是否清晰定义Hold区﹑拒收区﹑返工区?,,,

29,,,,

,材料的区域规划是否完善?是否有区隔保税/非保税(内销/外销)成品放置区?,,,

30,,,,

,成品的区域规划是否完善?是否有区隔保税/非保税(内销/外销)成品放置区?,,,

31,,,,

,"合格品,不合格品放置区域是否有适当的标示?",,,

32,,,,

,放置区与作业区之动线是否区分完善?,,,

33,,,,

,材料的标示方式是否明确?,,,

34,,,,

,成品的标示方式是否明确?,,,

35,Isthereavisualsystemthatdefinesmaterialstatus(I.e.coloredtagsystem)?,,,

,"有无介定物料状态的目视系统?(FIFO,颜色管理)",,,

36,,,,

,是否有制式标准的清扫工具摆放储藏装置或容器?,,,

37,,,,

,是否有统一的清扫工具摆放区域与定位?,,,

38,,,,

,是否有制式标准的垃圾储藏装置或容器?,,,

39,,,,

,是否有规范垃圾的存放区域?,,,

40,ArematerialsandP/Nconfirmedthesamebeforeoutput?,,,

,作业人员于出货前是否有确认部品与料号相符？,,,

41,Areoutofcontrolpointsactioned?,,,

,发现异常后是否有采取相关作业?,,,

42,Arematerialsstoredtimeidentified?Isitcontrolledwhenoutoftime?,,,

,物料的储存是否有作时间上的限定管理?超过期限的物料将做何处理?,,,

43,,,,

,"物料的储存超过期限将做何处理,是否有规范定义?",,,

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,MaximumScore,43,43,

,ScoreObtained,0,0,

,ScorePercentage,,,

,PassPercentage,80%,80%,

,Outcome,,,

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