上海通用TPM培训课件.ppt

1、全员生产维修制度Total Productive Maintenance,全员生产维修制度Total Productive Maintenance,DEFINITION: The implementation of standardized maintenance processes for all employees that optimize the quality and productivity of equipment and machinery. 定义：全体员工执行标准化的维修过程，以使设备和 机器的质量与生产率最优化。 PURPOSE: To achieve maximized,

2、 consistent equipment/ machinery availability, higher levels of safety, quality, and job satisfaction. 目的：获得最大的、始终如一的设备/机器的可用 性，使安全、质量和工作满意度处于更高水平。,全员生产维修制度Total Productive Maintenance,TPM directly effects: 全员生产维修制度直接影响到： Safety 安全 Quality 质量 Short Lead Time 缩短制造周期 Cost 成本 Organizational Development

3、 企业发展,全员生产维修制度Total Productive Maintenance,TPM and Safety 全员生产维修制度与安全,全员生产维修制度Total Productive Maintenance,TPM and Quality 全员生产维修制度与质量,全员生产维修制度Total Productive Maintenance,TPM and Short Lead Time 全员生产维修制度与缩短制造周期 TPM and Cost 全员生产维修制度与成本,全员生产维修制度Total Productive Maintenance,TPM and Organizational Dev

4、elopment 全员生产维修制度与企业发展,全员生产维修制度Total Productive Maintenance,What is the risk if Total Productive Maintenance is not performed? 如果不执行全员生产维修制度，将会发生什么危险？,AIRLINE INDUSTRY 航空工业 PERSONAL LIFE 个人生活 OUR PLANT 我们的工厂,全员生产维修制度Total Productive Maintenance,What is the risk if Total Productive Maintenance is not

5、 performed? 如果不执行全员生产维修制度，将会发生什么危险？,AIRLINE INDUSTRY 航空工业 Many Deaths 许多人死亡 PERSONAL LIFE 个人生活 Your Family抯 Safety, Health and or Security 你的家庭安全，健康或人身安全 OUR PLANT 我们的工厂 Production Loss, Increased Overtime, Increased Cost 生产受损，延长工作时间，增加成本,全员生产维修制度Total Productive Maintenance,Total 全员,The entire orga

6、nization (from management to maintenance, to production operators) 整个企业（从管理到维修到生产操作人员） Team work 团队合作,Improved efficiency and quality of equipment 提高设备的效率和质量 Reduction of cost 降低成本,Predictive, Preventive, and Corrective Maintenance 预测，预防和纠正性维修 Increasing the life of equipment 延长设备使用寿命 Achieving equi

7、pment availability targets 达到设备的可使用目标,Productive 生产,Maintenance 维修,生活质量Quality of Life,HO1,生活质量Quality of Life,HO 2,Control 控制,Prevention 预防,Repair 治疗,生活质量Quality of Life,Fanatic 盲目,Nearsighted 缺乏远见,Sick 不健康,Healthy 健康,Control控制,Control控制,Control控制,Control控制,Prevention 预防,Repair 治疗,Repair 治疗,Repair

8、治疗,Repair 治疗,Prevention 预防,Prevention 预防,Prevention 预防,HO 3,全员生产维修制度Total Productive Maintenance,全员生产维修制度Total Productive Maintenance,BREAK DOWNS 裂缝,Hidden Cause 潜在的原因,Physical 物理的,Behavioral 行为,Wear 磨损 Gaps, Loose Fit 裂缝，松配合 Vibration 振动 Dirt 灰层,Indifference 冷淡 Neglect 忽视 Lack of Knowledge 缺乏知识 Wro

9、ng Evaluation 错误评估 Underestimate Problem 低估问题,全员生产维修制度Total Productive Maintenance,全员生产维修制度Total Productive Maintenance,=,Total Productive Maintenance 全员生产维修制度,+,+,PREVENTIVE预防,PREDICTIVE预测,CORRECTIVE纠正,cartoon of TM cleaning happy machine,全员生产维修制度Total Productive Maintenance,PRODUCTION TEAM MEMBER

10、生产班组成员,MAINTENANCE TEAM MEMBER 维修班组成员,GENERAL MAINTENANCE 一般性维修 Standardized Work 标准化工作 Machine/ Equipment cleaning 机器/设备的清洁 Monitoring machine Status 监视机器的状态 Minor repairs 小修理 Lubrication, changing parts 润滑, 更换零件,TECHNICAL MAINTENANCE 技术性维修 Improving and implementing design change requirements 改进与执行设计改动要求 Planned maintenance 计划性维修 Significant Repair/ Re-build 大的修理/改造 Equipment installation/ start-up 设备安装/启动 Training of Operato