设备基础工作具有将机器固定在规定位置上

1、设备基础工作具有将机器固定在规定位置上设备基础工作具有将机器固定在规定位置上当今社会正处于不断高速发展的阶段，冶金工程也随之得到了空前的发展，那么冶金机械设备在安装方面的作业也自然逐渐增多，为了能够保障每一台机械顺利良好的运行工作，对于机械故障就需要进一步的给予有效处理，要全面有力的保证每一台机械都不能出现故障，否则对于整个生产工程就会起到直接的影响，更严重的还会出现被迫停产检修的现象。所以，想要从根本上有效解决此类情况，必须要从冶金机械在开始的安装方面进行有效的着手用心处理，将机械设备在安装反面的精确度加以有效的进一步加强，那么在后期的设备作业当中就能够有效的将机械设备维修情况有力的给予减少

2、，前期做好有效的准备为后期做好强大的保障。In today's society is in a constant state of rapid development, metallurgical engineering has got unprecedented development, metallurgical machinery equipment in the installation of homework will naturally increase gradually, in order to ensure the smooth good each mechanica

3、l operation work, for the mechanical failure requires further give effective treatment, will comprehensively powerful guarantee every machine can fail, or for the whole project will have direct effect, still can appear more serious phenomenon was forced to shut down maintenance. So, want to fundamen

4、tally solve this kind of situation, must from the aspects of metallurgical machinery installed in the first place to effectively handle attentively, machinery and equipment in the installation of the accuracy of the opposite would be effective to further strengthen, so in the later of the equipment

5、operation can be effectively reduces mechanical equipment repair is a powerful, effective early ready for powerful guarantee for the late. 一、冶金设备安装施工流程A process, metallurgical equipment installation construction 冶金机械设备的安装一般都是重型机械，针对冶金工作当中所呈现出来的特点，例如工作任务繁重和设备处理相对复杂，并且在生产过程当中还具有连续性等。所以，在冶金机械设备安装工程当中对于

6、精密仪器以及工具的使用就应当进一步的给以有效的加强，而且在施工的过程当中还需要采用先进的施工技术，并且还需要编制科学合理的施工组织设计，这样对于安装工程是否可以达到设计的标准就有着一种强有力的保障，能够更好的满足生产的需要。施工流程具体可以划分为：根据施工安装标准以及施工单位的施工力量投入编制相应的施工组织设计设备开箱清点、清洗检查、预装工作设备基础验收及处理工作中心标板、基准点设定与验收坐浆法安装垫板大部件吊装设备的定位与调整二次灌浆试运转工程竣工。Metallurgical machinery equipment installation are generally heavy machi

7、nery, according to the characteristics of metallurgical work are presented, such as workloads and equipment process is relatively complex, and also in the production process continuity, etc. So, among metallurgical machinery equipment installation project for the use of precision instruments and too

8、ls should be further to strengthen effectively, and in the process of construction also need to adopt the advanced construction technology, and also need to compile a scientific and reasonable construction organization design, so for the installation project whether can meet the design standard is a

9、 strong guarantee, can better meet the needs of the production. Installation construction process of concrete can be divided into: according to the construction standard and construction unit of construction power into the corresponding construction organization design and equipment out of the box c

10、ounting, cleaning, inspection, pre-assembly, equipment acceptance and treatment work to center guide board, benchmark setting and acceptance, installation plate by slurry method - parts hoisting - equipment positioning and adjustment to the secondary grouting, commissioning and project completion. 二

11、、冶金设备安装施工各个环节的要点分析Second, metallurgy equipment installation construction each link the main points of the analysis （一）编制施工组织设计(a) prepare the construction organization design 在冶金设备安装施工过程中编制相应的施工组织设计是尤为重要的，在编制施工组织设计过程中应当准确地制定包括施工网络图、技术供应计划、双梁起重机安全措施以及施工工艺卡等设计内容。全部都要按照施工单位的施工力量与施工条件进行编制。不可照搬照抄，避免出现施工中

12、的安全事故。In metallurgical equipment installation construction in the process of compiling the corresponding construction organization design is particularly important, in the process of preparation of construction organization design should be accurately set including construction network diagram, tech

13、nical supply plan, safety measures and construction craft CARDS and other design content. All want to according to the construction unit of construction power and construction condition to compile. Not copying to avoid safety accident in construction. （二）设备开箱清点、检查、预装(2) equipment unpacking check, ch

14、eck, pre-installed 设备在进行开箱清点工作时，要仔细的检查箱内设备的零部件名称、数量是否与箱单所列一致。并且还要对设备进行分解，清洗检查工作。换上设备所规定的润滑材料。对清洗的零部件做全面的外观以及质量检查，防水板以保证未来的零部件装配以及安装能够顺利进行。在正式安装之前要进行预装工作，现阶段冶金设备安装施工常常不注重预装工作，导致后来的冶金机械安装中往往会出现一些施工场地、起重机等选择不当等现象。Equipment during unpacking check work, want to carefully check whether the equipment in th

15、e cabinet parts name, quantity and packing list as shown. And decomposition of equipment cleaning inspection work. Change equipment lubrication materials by the rules. To clean the parts for full appearance and quality inspection, to ensure the parts assembly and installation can run smoothly in the

16、 future. Before the formal installation work vividly present metallurgical equipment installation construction, often does not pay attention to with work, lead to later often appear some construction site installation of metallurgical machinery, cranes, etc. Improper selection and so on. （三）设备基础验收及处

17、理工作(3) the equipment acceptance and treatment work 设备基础工作具有将机器固定在规定位置上并且可以将机器的自重以及运行过程中产生的负荷传递给土壤的作用。在设备基础验收工作中应当严格的按照基础图上尺寸、土工膜中心、标高支护模板，绑扎钢筋，埋设螺丝，敷设埋设件，预留好预留孔洞。此外还应严格对基础混凝土工程进行验收，不允许在施工中出现施工缝、麻面等。Equipment foundation work with machine is fixed on the specified location and weight of the machine ca

18、n be produced in the process of the operation and the load is transmitted to the role of soil. In the equipment foundation of acceptance shall be strictly in accordance with the foundation drawing of supporting template size, center, elevation, tie bars, embedding screw, embedded parts, laying aside

19、 good reserved holes. In addition to the should strictly confirm to the concrete foundation engineering, are not allowed to appear in construction of construction joint, pits, etc. （四）中心标板、基准点设定与验收工作(4) center plate, reference point setting and acceptance work 首先，在冶金设备安装以前应当结合设备总体布置安装图纸，根据设计需要、安装需要以

20、及将来冶金设备的检修需要，绘制出埋设永久中心标板和基准点所在位置平面布局图，并在图中要注明永久中心标板和基准点的编号和位置，按图中位置埋设永久中心标板和基准点，主要是方便冶金设备进行安装和调整时使用，其埋设应当牢固并且应定期检查。其次，为了观察整个设备安装基础的沉降情况，测出基础沉降值，以及时的提出解决措施，在整个机组和主要的设备附近要设置沉降观测点，苹果苗对沉降观测带进行埋设时应当注意对同一设备基础的周围区域要至少埋设四个基准观测点，以便于观测同一基础的沉降。最后，不同情况下的设备进行安装时，根据不同需要可以埋设辅助的中心标板和基准点，但是始终要以永久中心标板和基准点为准。First, be

21、fore the metallurgical equipment installation shall be combined with the general arrangement of equipment installation drawings, according to the requirements of the design, installation, need and metallurgical equipment maintenance in the future, to map the embedding permanent center guide board an

22、d the position of the datum plane layout diagram, and in the center of the diagram to indicate the permanent marking plate and the number and location of reference point, according to the graph embedding permanent position in the center of the plate and the reference point, is mainly used for metall

23、urgical equipment for installation and adjustment, the plant shall be firm and should be checked regularly. Second, in order to observe the whole equipment installation foundation settlement, foundation settlement value is measured, and the solution measures are put forward, in the whole unit and to

24、 set up the settlement observation point, near the main equipment of settlement observation with embedding should be pay attention to the surrounding area of the equipment foundation should be buried at least four benchmark observation point, for observing the settlement of the same basis. Finally,

25、under different conditions of equipment for installation, according to different needs can bury the center of the auxiliary guide board and datum mark, but always at the center of the permanent label plate and datum shall prevail. （五）坐浆法安装垫板施工(5) by slurry method installation plate construction 在冶金机

26、械安装施工中垫板施工常常以座浆法施工居多。其作用是进行冶金设备机械安装过程中对于比如开卷机、开平机、纵剪机、焊机等对于生产连续性要求较强，精度要求较高的冶金设备进行找正设备，标高确定等。通过坐浆法安装垫板可以与拧地螺丝相结合进而校正长条形底座的变形。座浆点半的标高是依照设备安装的要求标高以及加上斜垫板的高度的共同标高来确定的。In metallurgical machinery installation plate construction are often in the majority with slurry method construction. It is used for met

27、allurgical machinery equipment installation process for such as decoiler, kaiping machine, slitting machine, welding machine and so on for the production continuity requirement is stronger, accuracy requirement high alignment equipment, metallurgical equipment of elevation, etc. Sit by slurry method

28、 installation plate can be combined with a screw to screw and calibration strip deformation of the base. Pulp PM of the elevation and the elevation is in accordance with the equipment installation requirements plus the height of the inclined plate joint elevation. （六）大部件吊装工作(6) of large components a

29、ssembly work 在大部件吊装过程中要注意以下两个方面：首先，起重机的选择应当满足需要；其次，零部件的捆绑要进行重视。选用质量可靠的索具，捆绑要保证牢靠，当采用多绳捆绑方式情况下，要保证每根绳子受力均匀，防止荷载集中现象。In the big parts lifting process should pay attention to the following two aspects: first, the choice of crane should meet the needs; Secondly, parts of the bundles to be attention. Cho

30、ose reliable quality of rigging, bound to guarantee secure, when using multi rope bundled way, to ensure that each rope force uniform, to prevent the concentrated load. （七）设备的定位与调整工作(7) equipment positioning and adjusting work 在设备定位与调整工作中主要包括平面定位、标高定位、水平度定位。在平面定位中要时刻注意设备安装的中心线，通常依照前面工作中设定的中心标板，进行基准线

31、的挂设工作。将基准线与中心标板的偏差尽量缩小在设备安装的精度范围以内。在一般情况下，钢丝线要拉紧至断裂力的4080为宜。钢丝线的水平或倾斜挂设的跨距一般不可以超过40m，否则容易出现偏差。将线锤与正中心点进行对齐，当基准线与中心点对齐后利用调整螺母固定钢丝线，从而使得钢丝线尽量减少为宜。In equipment positioning and adjustment work mainly includes the plane positioning, orientation of elevation and levelness. In plane positioning always pay

32、attention to the center line of equipment installation, usually in accordance with the work in front of the set in the center of the guide board, baseline hang set to work. Target boards at the center of the baseline and the deviation of narrow as far as possible within the scope of equipment installation accuracy. In general, wire line to tighten to fracture strength 40% 80% advisable. Wire line horizontal or inclined to hang