SAP生产计划主数据

TableofContents

1物料主数据...........................................................................3

1.1组织单位信息.....................................................................3

1.2分类.............................................................................3

1.3MRP#1.......................................................................................................................................3

5

1.5ProductionVersion.......................................6

1.6Forecasting....................................................

6

1.7Workscheduling...........................................

7

2物料清单(BillOfMaterials).................................

2.1组织4位数据OrganizationalData................7

7

表头(

2.2BOMBOMHeader)..............................8

2.3BOM通用项目(BOMItems).........................9

3工作中心WorkCentres.......................................9

3.1组织架构信息OrganizationalData...............9

3.2基本数据视图BasicDataView.....................0

3.3缺省值视图DefaultValuesView.................

3.4能力CapacityView.....................................

3.4.1CapacityHeader...................................

3.4.2CapacityView.......................................

3.5SchedulingView...........................................

3.6CostsCentresView......................................

4工艺路线Routing.................................................

4.1工艺路线编号(RoutirgNumberConvention)

4.2OrganizationalData......................................

4.3RoutingHeader.............................................

4.4MaterialAssignment......................................

4.5SequenceDetail............................................

4.6OperationsDetail..........................................

4.7MaterialComponentsAllocation....................

1物料主数据

公司内部所有采购的，销售的.生产的物料主数据都在此维护.在公司层面集中维护.

物料主数据管理文档在2.5003中作详细介绍

此文档仅仅涉及到关于PP的相关信息.

1.1组织单位信息

物料类型:

详见MM主数据文档.

编码范围:

Amaterialnumberuniquelyidentifiesthematerialmasterrecord.

NumberRange30000to39999hasbeendefinedforZLUBMaterials

T);

PlantH003isrelevantforPP.

仓库:

InPlantH003,StorageLocations3100,3210,3220,3310,3320and3400arebasically

defined.

1.2分类

分类:

Inordertoperformbatchmanagement,materialsusedinthePPareawillalwaysbe

classifiedwithclassBatch(classtype22).

1.3MRP#1

MRPGroup:

TheMRPgroupcontainsallthematerialsfromthepointofviewofMRPforassigningspecial

controlparametersforthetotalplanningrun.Thesecontrolparametersinclude,forexample,

thesafetystockavailability,theconsumptionmode,andtheplanninghorizon.ForeachMRP

group,controlparameterscanbecreatedfortotalplanninginCustomizingforMRP,which

deviatefromtheplantparameters.

InTLPP,MRPGroupBLE1willalwaysbeused.

MRPType:

MRPTypeisakeythatdetermineswhetherandhowthematerialisplanned(consumption

parameters,forecastuse,...)

InTLPP,MRPTypeZD(createdbycopyingthestandardMRPTypePD)willordinarybe

used.

重订优点ReorderPoint:

OnlyrelevantformaterialsusingManualReorderPointPlanning,itmeanshavingZDorZM

MRPType

Ifthestockfallsbelowthequantityspecifiedinthereorderpointfield,thesystemflagsthe

materialforrequirementplanningbycreatingaplanningfileentry.

MR控制者:

inthisfieldisspecifiedthequantitywhosepurposeistosatisfyunexpectedlyhighdemandin

thecoverageperiod.

1.4MRP#2

预测期间标识ForecastPeriodIndicator:

Thisisanindicatorspecifyingtheperiodsinwhichthematerial'sconsumptionvaluesand

forecastvaluesaretobemanaged.

境略组StrateavGroup:

Thestrategygrouprepresentstheprocedureusedforplanningamaterialindemand

management.

StrategyGroup40willalwaysbeusedinTLPP.

ConsumptionMode/BackwardConsumptionPeriod/ForwardConsumptionPeriod:

NOTTOBEMAINTAINED

SpecifiedinPlantParameters(seedocumentMC-PP-0060Materialrequirementplanningfor

moreinformation)

综合MRPMixedMRP:

Thisindicatordefineswhetherthematerialisavailableforassemblyplanningorgross

requirementplanning.

InTLPP,value1(assemblyplanning)hasalwaystobemaintained.

可用性检食AvailabilityCheck:

ThisindicalurspecifieswhelhtjraridhowIhesystemchecksavailabililyaridgenerales

requirementsformaterialsplanning

InTLPP,value01(dailyrequirements)hasalwaystobemaintained.

80MSelectionMethod:

ThisindicatordeterminestheselectionofthealternativeBOMwhenrequirementsare

explodedinmaterialrequirementsplanning.

InTLPP,value2(selectionbyproductionversion)hasalwaystobemaintained.

ProductionVersion:

Seenext§formoreinformation.

1.5ProductionVersion

InEachProduction,thefollowingdatahastobemaintained.

ValidFrom/ValidTo:

Datesdefiningtheperiodwithintheproductionversionarevalid.

LotSizeFrom/LotSizeTo:

Aproductionversioncanbevalidonlytillforaminimumand/ortoamaximumlotsize.

AlternativeBOM:

HereisspecifiedavaluethatidentifiestheBOMalternativetobeusedinreferencetothe

productionversion.

80MUsaqe:

HereisspecifiedthevaluethatidentifiestheBOMusagetobeusedinreferencetothe

productionversion.

DetailedPlanninq/TaskLisiType:

Thevaluespecifiedhereidentifiesthetasklisttypeoftheroutingtobeusedbythesystemto

schedulePlannedOrders(forin-houseproducedmaterials)

InTLPP,valueN(routing)hasalwaystobemaintained.

DetailedPlanninq/TaskUslGroup:

Thevaluespecifiedhereidentifiesthetasklistgroupoftheroutngtobeusedbythesystem

toschedulePlannedOrders(forin-houseproducedmaterials)

DetailedPlanninq/TaskLisiGroupCounter:

Thevaluespecifiedhereidentfiesthetasklistgroupcounteroftheroutingtobeusedbythe

systemtoschedulePlannedOrders(forin-houseproducedmaterials)

1.6Forecasting

ForecastModel:

Indicatorthatdefinesonwhichforecastmodelthesystembasesitscalculationoffuture

requirementsofthematerial.

InTLPP,D(constantmodel)isusuallymaintained.

HistoricalPeriod:

Numberofhistoricalvaluesthesystemusestoforecast.

InTLPP.12isusuallymaintained.

ForecastPeriods:

Thisisthenumberofperiodsplitsforwhichaforecastshouldbecreated.

InTLPP,6isusuallymaintained.

1.7Workscheduling

ProdSchedulinqProfile:

HereisspecifiedtheProductionSchedulingProfilethathastobecopiedtotheorderduring

itscreation

InTLPP,Z00001willalwaystemaintained.

BatchManaaementIndicator:

Thisindicatorspecifieswhetherthematerialismanagedinbatches.

InTLPP,thisindicatorhasalwaystobeselected.

LotSizedependentorindependentIn-HouseProduction(time):

NOTTOBEMAINTAINED.

InTLPP,thesystemwillusetimesspecifiedinroutingstoschedulePlannedOrders(forin­

houseproducedmaterials)andProductionOrders.

2物料清单(BillOfMaterials)

ABillOfMaterialisaformallystructuredlistofthecomponentsthatmakeupaproduct.The

listcontainstheobjectnumberofeachcomponent,togetherwiththequantityandunitof

measure.TherearedifferentBOMcategoriesinSAP,onlymaterialBOMswillbeusedin

TemplateLight.

物料主数据管理文档在2.5003中作详细介绍

此文档仅仅涉及到关于PP的相关信息、.

2.1组织单位数据OrganizationalData

物料号MaterialNumber:

AMaterialBOMrelatestoaspecificMaterial.ABOMisthereforecreatedforaspecific

MaterialNumber

/./Plant

ThePlantforwhichtheBOMiscreatedidentifiesthePlantforwhichtheBOMisvalid.Ifno

Plantisspecified,theBOMisagroupBOM,validineveryPlant(notrelevantforTL).

BOM用途BOMUsaae:

TheBOMUsagerepresentsthespecificareaofthecompany(suchasproductionorcosting)

inwhichtheBOMisused.

UsageB(Blending)willbeusedinTemplateLight.

可选的BOM(80MAlternative)

SeveralAlternativeBOMsmayexistforthesameproduct.

InTL,onlyoneBOMwillbemaintainedforaproduct,itmeansthattherewillbeonlyone

alternativeperBOM

仃效起始H期ValidFromdate:

ThevalidfromdatedeterminesthepointintimeatwhichtheBOMbecomeseffective.Ifa

BOMismodifiedinreferencetoachangenumber,thevalidfromdateistakenfromthe

changemasterrecord.

更收ChanaeNumber:

AchangenumberhastobespecifiedinthisfieldisachangeisoerformtoaMaterialBOMin

referencetoaChangeMasterRecord.

2.2BOM表头(BOMHeader)

8OM编号(BOMNumber)

TheBOMNumberisassignedinternallybythesystemfromwithinadefinedNumberRange.

范本数量8aseQt/acf/tv

BaseQuantitydeterminesthequantitytowhichallcomponentquantitiesintheBOMrefer.

BOM状态(BOMStatus):

HereisspecifiedakeywhichdescribesthecurrentprocessingstatusoftheBOM.

Status1(active)willordinarybeset,inordertobeusedinPP.

2.3BOM通用项目(BOMItems)

ThefollowingdatahastobemaintainedforeachItem:

顶廿"ItemNumber

ThisNumberisusedtosortanitemwithinaBOM

ItemCateaorv

TheItemcategorydefinesdataentry(material,document,...)andprocessingforanitem.

InTL,theItemCategoryL(StockItem)willbealwaysused.

Component

Thisfieldidentifiestheobject(VlaterialNumber)enteredascomponentoftheBOM.

ComponentDescription

Thisisthedescriptionofthematerial,whichistakenfromthemasterrecord.

Component

Inthisfieldisenteredthequantityofthecomponentrequiredtomakethebasequantityofthe

product.

UnitofMeasure

Thisfieldshowstheunitofmeasureforthecomponentquantity.UnitsofMeasureof

materialsaretakenfromMasterRecords.Itisalsopossibletousealternativeunitsof

measure.

3工作中心WorkCentres

在生产与控制模块，BOM,工艺路线，工作中心属于最为重要，且核心的主数据.工作中心是核心

操作的工作地点，T.作中心的主数据主要用于：

•Scheduling

•Costing

•CapacityPlanning

目前Suntech主要的工作中心如下：

Suntech_Iuxi工作中心现引

工作中工博费Ml卡就I

工作中心SH工博猷骷标版4：朋

SE01喇潸SK01®猥牛妓"snoTI画国颉璇B画赠施日画mfel血倒渊丽寇

近01qrnii-8t+=_y：i«□rni丁里空泊白土大一ii?Eni

皿时翅璐语不回星腐璐码珠i酮箧1法唾颈腓码引画1画耶晦耳画

SKC;怵翅城更那则■旦舞史型第则1的国区堂堂空典:岫涮I更现蚪对阖1麻国丽函战国雨做姗抹期强珏

：'＜：；■；解能如脸＞■谢・血器出唱君地■阳山碑魏胜出唱的叫即蝴Xfe练制说映旅日欣3pa。血肚就EI出加cum】画孤1

祥以壬鼎瞋田刊ft电电对产谶播苑。5画前谖电也桂在块画I眦跣编面趾•制如刚1蛔：1初国涮蜘蹴雅就£疝倒

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工作中心编码：S:SuntechPower;Z:中试线；C:Cell电池片；M:Module组件；001:流水号

工作负责人编码：S:SuntechPower;Z:中试线;C:Cell电池片;M:Module组件；001:流水号

标准文本编码：同上

标准值编码：S:SuntechPower;WX:Wuxi,01:流水号.(Crossclient)

标准值1:PW:Powe",功率01:流水号(Crossclient)

标准值2:MA:Machine,机器；01:流水号(Crossclient)

标准值3:DL:DirectLabor,直接入T费；01:流水号(Crossclient)

3.1组织架构信息OrganizationalData

工厂Plant:

AworkcentreiscreatedforaspecificPlant

L作中心类别WorkCentreCategory

WorkCentreCategoriesaremaintainedincustomizing.TheworkCentreCategory

determineswhichdatacanbemaintainedintheWorkCentre

工作中心WorkCentre

ThisistheKeyIdentifyingtheWorkCentreinthesystem.

3.2基本数据视图BasicDataView

用途Usaae:

Thiskeyidentifiesinwhichtypeoftaskliststheworkcentrecanbeused.

此字段描述工作中心的类别描述.

尚德目前所有的工作中心的用途代码均为009,都为通用的工作中心.

标准值码StandardValueKey:

StandardValuesareplannedvaluesfortheexecutionofanoperationandaremaintainedin

theoperation(intheroutingordirectlyintheproductionorder).WhenaWorkCentreis

assignedtoanoperation,uptosixdatafieldsandkeywordscanbeassignedtothe

operationviathestandardvaluekeyoftheworkcentre.

InTL,onlyset-uptimeandmachinetimehavetobespecified.Therefore,StandardValue

KeyZSAP(BlendingNormalProduction)willalwaysbeset.

3.3缺省值视图DefaultValuesView

Atthisstep,DefaultValuesforoperationsintheworkcentrecanbemaintained.Thedefault

valuesarethencopiedwhenassigningtheworkcentretoanoperation.InTemplateLight,

onlyonedefaultvaluewillbeset:

控制码ControlKev：

Acontrolkeyisenteredforeveryoperationinarouting.ThecontrolkeyGpccificchowthe

operationistobeprocessed.

ThecontrolkeyZP01(RefCKBlending)willbealwaysused.See§4formoreinformation.

3.4能力CapacityView

3.4.1CapacityHeader

PlannerGroup

Thisisakeyreferringtothecapacityplannergroup,whichisresponsibleforplanningthe

capacity.Valuesforthisfieldaremaintainedincustomizing.

InTL001willalwaysbeset.

BaseUnitofmeasure:

ThisistheUnitinwhichcapactyismaintained(Hours,Minutes,...)

StandardAvailableCapacity/Start:

Thevaluemaintainedherespecifiesthestartinghouroftheshift.

StandardAvailableCapacity/Finish

Thevaluemaintainedherespecifiesthefinishinghouroftheshift.

StandardAvailableCapacity/LenathofBreaks

Thevaluemaintainedherespecifiesthetotalbreaktimepershift

StandardAvailableCapacity/CapacityUtilization

Hereisspecifiedtherelationship(expressedinpercent)betweenamachine'sactualcapacity

andit'stheoreticalcapacity.

InTL,value100hasalwaystobemaintained.

StandardAvailableCapacity/LenqthofBreaks

Hereisspecifiedthenumberofelementswhichmakeupacapacitygroup

InTL,value1hasalwaystobemaintained.

Relevantfofiniteschedulin。Indicator:

Thisindicatorspecifiesthatthesystemshouldtaketheavailablecapacityandtheloadofthe

capacityintoaccountduringfinitescheduling.

InTemplateLight,thisindicatorwillalwaysbeset.

3.4.2CapacityView

CapacityCateaorv

SeveralavailablecapacitiescanbemaintainedforeachCapacityCategory(capacity

categoriesaremaintainedincustomizing).InTemplateLight,theCapacityCategory'001'

(Machine)willalwaysbemaintained.

Set-UpFormula

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminetheset-up

time.FormulasaremaintainedinCustomizing.

InTL,formulaZ00001hasalwaystobeset.

ProcessinaFormula

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminethe

operationprocessingtime(forexample:operationquantitydividedbyfrequency).Formulas

aremaintainedinCustomizing

InTL,formulaZOOOO2hasalwaystobeset.

3.5SchedulingView

Set-UpFormula

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminetheset-up

time.FormulasaremaintainedinCustomizing.

InTL,formulaZ00001hasalwaystobeset.

ProcessinaFormula

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminethe

operationprocessingtime(forexample:operationquantitydividedbyfrequency).Formulas

aremaintainedinCustomizing

InTL,formulaZ00002hasalwaystobeset.

3.6CostsCentresView

ControllinaArea

Identifiesthecontrolarea.

InTL,thecontrolarea1000(TLperimeteranalytique)hasalwaystobeset.

CostCentre

Identifiesthecostcentre.

InTL,thecostcentre91100(BlendingPlant)hasalwaystobeset.

Set-UpActivity

Activitytypesdescribetheactivityproducedbyacostcenterandaremeasuredinunitsof

timeorquantity.

SetupFormulaKev

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminetheset-up

time.FormulasaremaintainedinCustomizing.

InTL,formulaZ00001hasalwaystobeset.

Set-UpActivity

Activitytypesdescribetheactivityproducedbyacostcenterandaremeasuredinunitsof

timeorquantity.

SetupFormulaKey

ThevaluemaintainedherespecifieswhichFormulahastobeusedtodeterminethemachine

processingtime.FormulasaremaintainedinCustomizing.

InTL,formulaZ00002hasalwaystobeset.

4工艺路线Routing

Aroutingisadescriptionofwhichoperationshavetobecarriedoutandinwhichorderto

produceamaterial.Aroutingalsocontainsinformationaboutworkcentresatwhich

operationshavetobecarriedout.Routingsareuseddirectlyinproductionordersfora

material.

在加工原料的过程中，每一步的加工路线属于生产该产品所用到的工艺路线.工艺路线包含了在

工作中心进行加工的主要信息,而且直接用于生产订单中.

4.1工艺路线编号(RoutingNumberConvention)

工艺路线的识别可以使用物料代码+工厂代码组合实现.在Sunlech的SAP系统中，工艺

路线的号码可以用自动产生流水号的方式进行编码.

中试线，电池一线、二线、三线、四线、五线的工艺路线各包括一道工序，每个工序各

自对应其所属线别的工作中心.

对于组件生产线，为其设立两道工序：

第•道工序用来收集电池片的报废数据，

第二道工序用来收集组件的报废数据.

这两道工序对应一个工作中心即SM001(无锡组件生产线)

4.2OrganizationalData

Plant:

AroutingiscreatedforaspecificPlant.

InTLPP,PlantH003willalwaysbeused.

Materia/Number:

AroutingisinitiallycreatedforaspecificMaterialNumber.OtherMaterialNumberscanbe

allocatedtotherouting.See§4.3formoreinformation.

RoutinqGroup/RoutinqGroupCounter:

RoutingGroupNumberandRoutingGroupCounteridentifytheroutinginthesystem.The

numbersareassignedinternally.Thesenumbersareusedtoidentifytheappropriaterouting

inproductionversions(see§1formoreinformation).

ChanaeNumber:

AchangenumberhastobespecifiedinthisfieldifachangeisperformedtoaRoutingin

referencetoaChangeMasterRecord.

4.3RoutingHeader

Use:

Thisisakeyspecifyinginwhichareatheroutingcanbeused.

InTemplateLight,thevalueB(Blending)willalwaysbeset.

Status:

Thestatuskeyisusedtoindicatetheprocessingstatusoftherouting.

InTL,onlystatusesrand'4'(CreatedandReleased-general)willbeused.

4.4MaterialAssignment

Thisfunctionisusedtodeterminewhichm