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欧姆龙plc汽车自动清洗机控制系统设计

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附录:外文资料译文PLC elementary knowledge synopsisIn the automated control domain, PLC is one kind of important control device. At present, in the world has more than 200 factories to produce more than 300 varieties PLC product, applies in the automobile (23%), the grain processing (16.4%), chemistry/drugs manufacture (14.6%), the metal/mine (11.5%), the paper pulp/papermaking (11.3%) and so on the profession. In order to make fellow beginners conveniently to understand PLC, this article to the PLC development, the basic structure, the disposition, using and so on the elementary knowledge makes a synopsis.First, PLC development courseIn the industrial production process, the massive switches quantity sequential control, it carries on the smooth movement according to the logical condition, and defers to the logical relations to carry on the chain-like protection movement the control, and massive data acquisition. In the tradition, these functions are realize through air operated or the electricity control system. In 1968 American GM (general automobile) the company proposed the substitution continues the electricity control device the request, the second year, the American numeral company developed based on the integrated circuit and the electronic technology control device, used sequenced the method to apply for the first time to the electrical control, this was the first generation of programmable foreword controller, called Programmable Controller (PC). After the personal computer (is called PC) to develop, in order to be convenient, also in order to reflect the programmable controller the function characteristic, the programmable foreword controller chooses a name is Programmable Logic Controller (PLC), now, still frequently was called PLC PC. The PLC definition has many kinds. The international electrician committee (IEC) to PLC the definition is: The programmable controller is one kind of digital operation operation electronic system, specially for applies under the industry environment designs. It uses the programmable foreword the memory, uses for to carry out the logic operation, the sequential control in its internal storage, fixed time, counts with operation the and so on arithmetic operation instruction, and through digital, the simulation input and the output, controls each kind of type the machinery or the production process. The programmable foreword controller and its the related equipment, all should according to easy form a whole with the industry control system, is easy to expand its function the principle design.On the century 80s to the 90s intermediate stages, are PLC develop the quickest time, the yearly rate continuously maintenance are 30-40%. In this time, PLC in the processing simulation quantity ability, the digital operation ability, the man-machine connection ability and the networking capability obtains the large scale enhancement, PLC gradually enters the process control domain, substituted in certain applications has been at the dominant position in the process control domain the DCS system. PLC has the versatility strongly, the easy to operate, the adaption surface broad, the reliability high, the antijamming ability strong, the programming is simple and so on the characteristic. PLC in the industrial automation control specially is in the sequential control status, in future which may foresee, is unable to substitute.Second, PLC constitutionFrom the structure the minute, PLC divides into the stationary type and the combined type (module type) two kinds. Stationary PLC including the CPU board, the I/O board, demonstrated the kneading board, the memory block, the power source and so on, these element groups synthesize a not dismantable whole. Module type PLC including the CPU module, the I/O module, the memory, the power source module, the ledger wall or the rack, these modules may defer to the certain rule combination disposition. Second, PLC constitution.Third, CPU constitutionCPU is the PLC core, plays nerve centers role, every time wraps PLC at least to have CPU, it function receive and storage user program and data which entrusts with according to the PLC system program, with scanning way gathering the condition or the data which sends by the scene input device, and stores the stipulation in the register, simultaneously, diagnoses the power source and in the PLC internal circuit active status and the programming process grammatical error and so on. After enters the movement, reads from the user program memory by the strip takes the instruction, the duty which stipulated according to the instruction produces the corresponding control signal again after the analysis, directs the related control circuit. CPU mainly by the logic unit, the controller, the register and realizes the data, the control and the condition main line constitution which between them relates, the CPU unit also includes the periphery chip, the main line connection and the related electric circuit. The memory mainly uses in the stored routine and the data, is the PLC essential composition unit.Looked like in the user, nonessential multianalysis CPU internal circuit, but or should have the enough understanding to each part of work mechanism. The CPU controller controls the CPU work, reads by it takes the instruction, the interpretive order and carries out the instruction. But the work rhythm by shakes the signal control. The logic unit uses in to carry on the numeral or the logic operation, works under the controller direction. The register participation operation, coexists stores the operation the intermediate result, it also is works under the controller direction. The CPU speed and the memory capacity are the PLC important parameter, they are deciding the PLC working speed, the IO quantity and the software capacity and so on, therefore is limiting the control scale.Fourth, I/O modulePLC and the electrical return route connection, is (I/O) completes through the input output unit. The I/O module integrated the PLC I/O electric circuit, its input temporary storage device reflection input signal condition, output point reflection output latch condition. The load module transforms the electrical signal the digital signal to enter the PLC system, the output module is opposite. I/O divides into the switch quantity input (DI), switch quantity output (DO), simulation quantity input (AI), simulation quantity output (AO) and so on module.The switch quantity is refers has and closes (or 1 and 0) two kind of conditions signals, the simulation quantity is only a quantity which refers continuously changes. Commonly used I/O classifies as follows:Switch quantity: Divides equally according to the voltage water, has 220VAC, 110VAC, 24VDC, divides according to the isolation way, has the relay isolation and the transistor isolation. Simulation quantity: Divides according to the signal type, has the electric current (4-20mA,0-20mA), the voltage (0-10V,0-5V, -10-10V) and so on, divides according to the precision, has 12bit,14bit,16bit and so on. Besides above general I/O, but also has the special I/O module, like module and so on thermal resistance, thermo-element, pulse. According to the I/O points determination module specification and the quantity, the I/O module may be many may be few, but its biggest number the basic disposition ability which can manage CPU, namely biggest ledger wall or rack Key slot number limit.Fifth, power source moduleThe PLC power source uses in is the PLC various modules integrated circuit provides the work power source. At the same time, some also provides 24V for the input circuit the work power source. The mains input type includes: (What the alternating current supply (220VAC or 110VAC), the direct-current power supply is commonly used is 24VAC).Sixth, PLC system other equipment1st, programs the equipment: The programming is the PLC development application, the monitor movement, the inspection maintains the essential component, uses in to program, makes some hypotheses to the system, monitors the system working condition which PLC and PLC controls, but it not directly participates in the scene control movement. Small programming PLC generally has the grasping programming, at present generally (movement programming software) acts as the programming by the computer. 2nd, man-machine contact surface: The simplest man-machine contact surface is the indicating lamp and the button, at present the liquid crystal screen (or touches screen) a formula writing style operator terminal application to be more and more widespread, (movement configuration software) acts as the man-machine contact surface by the computer extremely to popularize. 3rd, input-output device: Uses in permanently the memory user data, like EPROM, EEPROM reading in, bar code microreader, input simulation quantity potentiometer, printer and so on.PLC基础知识简介在自动化控制领域,PLC是一种重要的控制设备。目前,世界上有200多厂家生产300多品种PLC产品,应用在汽车(23%)、粮食加工(16.4%)、化学/制药(14.6%)、金属/矿山(11.5%)、纸浆/造纸(11.3%)等行业。为了使各位初学者更方便地了解PLC,本文对PLC的发展、基本结构、配置、应用等基本知识作一简介。一、PLC的发展历程在工业生产过程中,大量的开关量顺序控制,它按照逻辑条件进行顺序动作,并按照逻辑关系进行连锁保护动作的控制,及大量离散量的数据采集。传统上,这些功能是通过气动或电气控制系统来实现的。1968年美国GM(通用汽车)公司提出取代继电气控制装置的要求,第二年,美国数字公司研制出了基于集成电路和电子技术的控制装置,首次采用程序化的手段应用于电气控制,这就是第一代可编程序控制器,称Programmable Controller(PC)。 个人计算机(简称PC)发展起来后,为了方便,也为了反映可编程控制器的功能特点,可编程序控制器定名为Programmable Logic Controller(PLC),现在,仍常常将PLC简称PC。PLC的定义有许多种。国际电工委员会(IEC)对PLC的定义是:可编程控制器是一种数字运算操作的电子系统,专为在工业环境下应用而设计。它采用可编程序的存贮器,用来在其内部存贮执行逻辑运算、顺序控制、定时、计数和算术运算等操作的指令,并通过数字的、模拟的输入和输出,控制各种类型的机械或生产过程。可编程序控制器及其有关设备,都应按易于与工业控制系统形成一个整体,易于扩充其功能的原则设计。上世纪80年代至90年代中期,是PLC发展最快的时期,年增长率一直保持为30-40%。在这时期,PLC在处理模拟量能力、数字运算能力、人机接口能力和网络能力得到大幅度提高,PLC逐渐进入过程控制领域,在某些应用上取代了在过程控制领域处于统治地位的DCS系统。PLC具有通用性强、使用方便、适应面广、可靠性高、抗干扰能力强、编程简单等特点。PLC在工业自动化控制特别是顺序控制中的地位,在可预见的将来,是无法取代的。二、PLC的构成从结构上分,PLC分为固定式和组合式(模块式)两种。固定式PLC包括CPU板、I/O板、显示面板、内存块、电源等,这些元素组合成一个不可拆卸的整体。模块式PLC包括CPU模块、I/O模块、内存、电源模块、底板或机架,这些模块可以按照一定规则组合配置。 三、CPU的构成CPU是PLC的核心,起神经中枢的作用,每套PLC至少有一个CPU,它按PLC的系统程序赋予的功能接收并存贮用户程序和数据,用扫描的方式采集由现场输入装置送来的状态或数据,并存入规定的寄存器中,同时,诊断电源和PLC内部电路的工作状态和编程过程中的语法错误等。进入运行后,从用户程序存贮器中逐条读取指令,经分析后再按指令规定的任务产生相
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